Digital light processing (DLP) is an accurate additive manufacturing (AM) technology suitable for producing micro-parts by photopolymerization. As most AM technologies, anisotropy of parts made by DLP is a key issue to deal with, taking into account that several operational factors modify this characteristic. Design for this technology and photopolymers becomes a challenge because the manufacturing process and post-processing strongly influence the mechanical properties of the part. This paper shows experimental work to demonstrate the particular behavior of parts made using DLP. Being different to any other AM technology, rules for design need to be adapted. Influence of build direction and post-curing process on final mechanical properties and anisotropy are reported and justified based on experimental data and theoretical simulation of bi-material parts formed by fully-cured resin and partially-cured resin. Three photopolymers were tested under different working conditions, concluding that post-curing can, in some cases, correct the anisotropy, mainly depending on the nature of photopolymer.

The fourth dimension in 4D printing refers to the ability of materials to alter its form after they are produced, thereby providing additional functional capabilities and performance driven applications. Stimuli materials provide this capability through the use of shape memory polymers. For this research, the property of programming the determined shape is achieved through controlled heat under laboratory conditions. This paper shows the potential to process and experiment with thermoplastic polyurethane as a shape memory material. Taking a step further, we ascertain the properties of this material through extrusion-based additive manufacturing processes and produce parts for testing. The results show that the characteristics of the 3D printed parts successfully retain the property of the shape memory and the recovery force allows this to be utilised as a mechanical actuator. The recovery stress has been recorded to be between 0.45 MPa and 0.61 MPa (at feed rate 990 mm/min).The maximum level of recovery stress is similar to the same material being processed through conventional compression moulding. Lastly, we designed and produced a coil as an actuator to demonstrate that the same material can be extended to other applications.

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Natural fibers have been used as an alternative to synthetic ones for their greener character; banana fibers have the advantage of coming from an agricultural residue. Fibers have been extracted by mechanical means from banana tree pseudostems, as a strategy to valorize banana crops residues. To increase the mechanical properties of the composite, technical textiles can be used as reinforcement, instead of short fibers. To do so, fibers must be spun and woven. The aim of this paper is to show the viability of using banana fibers to obtain a yarn suitable to be woven, after an enzymatic treatment, which is more environmentally friendly. Extracted long fibers are cut to 50 mm length and then immersed into an enzymatic bath for their refining. Conditions of enzymatic treatment have been optimized to produce a textile grade of banana fibers, which have then been characterized. The optimum treating conditions were found with the use of Biopectinase K (100% related to fiber weight) at 45 °C, pH 4.5 for 6 h, with bath renewal after three hours. The first spinning trials show that these fibers are suitable to be used for the production of yarns. The next step is the weaving process to obtain a technical fabric for composites production.

In the challenging prospect of developing new materials by mixing different polymers to reach a synergetic performance, the present research focuses on the study of the miscibility of two polymers: The acrylonitrile butadiene styrene (ABS) composed of a dispersed elastomeric (polybutadiene rubber) polymer embedded in a SAN thermoplastic matrix, and the polycarbonate (PC). It shall be noted that obtaining miscible polymer blends is often a difficult task because of the large size of their molecular chains and the high interfacial tension between the polymer phases. Until now, the most numerous researches developed in this field involve polymer blends obtained by compatibilization techniques in order to improve the interfacial adhesion between initial polymers. The aim of this work is to study the miscibility between ABS and PC. First, two different methods were used to mix the polymers: the twinscrew extrusion and the dissolution in a common solvent tetrahydrofuran (THF). Then, physicochemical, microscopic observation and rheological characterization were performed on samples of mixtures obtained by both extrusion processing and dissolution method. The measurement of glassy transition temperature (T g ) by differential scanning calorimetry measurements (DSC) and dynamical mechanical thermal analysis (DMTA) have shown a partial miscibility between the two polymers. V C 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 44975.