The introduction of polar functional groups into the polyolefin skeleton is a challenging goal of high interest, and coordination-insertion polymerization represents the most powerful and environmentally friend approach to achieve it. Until now the most considerable catalysts are based on Pd­(II) complexes and only a few examples on Ni­(II) derivatives have been reported. We have now investigated a series of Ni­(II) complexes with four pyridylimino ligands, both aldimines and ketimines, differing for the substituent present in position 6 on the pyridine ring (either a methyl group or a 2,6-dimethyl-substituted phenyl ring). These complexes generated active catalysts for the copolymerization of ethylene with methyl acrylate, yielding low-molecular weight, hyperbranched copolymers with the polar monomer content ranging between 0.2 and 35 mol % and inserted in a variety of modes, some of which were never observed before. The way of incorporation of the polar monomer goes from “in-chain only” to “everywhere but in-chain”, and it is dictated by both the activation mode and the solvent used to dissolve the nickel precatalyst.

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Nickel-based ethylene polymerization catalysts have unique features, being able to produce macromolecules with a variable content of branches, resulting in polymers ranging from semicrystalline plastics to elastomers to hyperbranched amorphous waxes and oils. In addition to Brookhart’s α-diimine catalysts, iminopyridine Ni(II) complexes are among the most investigated systems. We report that Ni(II) complexes bearing aryliminopyridine ligands with bulky substituents both at the imino moiety and in the 6-position of pyridine afford either hyperbranched low molecular weight polyethylene oils or prevailingly linear crystalline polyethylenes or both, depending on the ligand structure and the reaction conditions. The formation of multiple active species in situ is suggested by analysis of the post-polymerization catalyst residues, showing the partial reduction of the imino function. Some related arylaminopyridine Ni(II) complexes were also synthesized and tested, showing a peculiar behavior, i.e., the number of branches of the produced polyethylenes increases while ethylene pressure increases.

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Copolymerization of ethylene with polar vinyl monomers to yield functionalized and possibly easier recyclable polyolefins is challenging and it is currently being pursued mainly using expensive Pd-based catalysts. Herein, the copolymerization of ethylene and methyl acrylate (MA) is achieved by the dibenzocycloheptyl-substituted aryliminopyridyl Ni(II) complexes, affording copolymers with selectively in-chain incorporated MA units as well as both in-chain and end-of-chain inserted MA units depending on the catalyst structure and the reaction conditions