Electrically conductive yarns (ECYs) are gaining increasing applications in woven textile materials, especially in woven sensors suitable for incorporation into clothing. In this paper, the effect of the yarn count of ECYs woven into fabric on values of electrical resistance is analyzed. We also observe how the direction of action of elongation force, considering the position of the woven ECY, effects the change in the electrical resistance of the electrically conductive fabric. The measurements were performed on nine different samples of fabric in a plain weave, into which were woven ECYs with three different yarn counts and three different directions. Relationship curves between values of elongation forces and elongation to break, as well as relationship curves between values of electrical resistance of fabrics with ECYs and elongation, were experimentally obtained. An analytical mathematical model was also established, and analysis was conducted, which determined the models of function of connection between force and elongation, and between electrical resistance and elongation. The connection between the measurement results and the mathematical model was confirmed. The connection between the mathematical model and the experimental results enables the design of ECY properties in woven materials, especially textile force and elongation sensors.

This paper deals with the impact of fabric density on fabric thickness change when samples are subjected to uniaxial tensile forces in the weft direction. During stretching, fabric thickness changes depending on the value of the tensile force. In an effort to be as precise as possible in measuring fabric dynamic thickness changes and the area on which the tensile force acts, a new measuring apparatus was designed and constructed. This measuring apparatus allows the simultaneous measurement of fabric dynamic thickness, related tensile axial forces and extension. Measurements of the fabric dynamic thickness, breaking force and breaking extension during the stretching process were carried out on five samples of cotton woven fabric with a constant warp density and different weft densities in the same structural plain weave. Based on the experimentally obtained values, the paper presents diagrams of the relationship between dynamic changes in fabric thickness in relation to the tensile force and extension. The research presented in this paper shows that an increase in the tensile force increases fabric thickness for all weft densities. Also, the out-of-plane woven fabric ratio was calculated as a relation between the relative thickness strain and relative axial strain. The characteristic curve shows this ratio.

Woven fabric thickness (t) is its third dimension, which is considerably smaller than the fabric width and length, but at the same time it is very important because it affects the usage and properties of the fabric. During stretching, the fabric thickness is changing depending on the value of the tensile force. In an effort to be as precisely as possible to measure dynamic thickness changes of the fabric, and simultaneously collect all the required values about the change of the tensile force, extension and the area on which tensile force acts, new measuring apparatus are designed and manufactured. This measuring apparatus allows the simultaneous measurement of dynamic thickness of fabric, the fabric contraction and related tensile axial forces.

The paper presents a new method for determining the machine-hand welding times of synthetic polymer materials using ultrasonic welding machines with rotary sonotrode. The method is based on the claims and observations of W. Möller intended for the clothing industry in the 1990s, according to which there is a spontaneous drop in sewing speed when strongly curved seams are joined, which is due to the possibility of human reactions. The method for determining machine-hand sewing times of curved seams was well accepted in garment production processes. It is used to standardize production time. Using ultrasonic welding machines with rotary sonotrode, the problem of determining the time of ultrasonic joining of curved seams on clothing or technical textiles remained unsolved. That is why is completely new and original model was created, which combines eight technical parameters of ultrasonic welds, eight technological parameters of the production process and seven ergonomic parameters depending on the psychophysical conditions of the workers. The systematic development of the mathematical relationship of all 23 parameters mentioned and the corresponding mathematical expressions for determining and calculating these parameters are presented. These results were also verified by experimental measurements, which show a favourable correlation between the calculated and measured machine hand times. The relationships between the recommended welding speeds, the critical radii of curvature and the number of reactions required according to Möller and the new model are also presented. An analysis of the success in the application of Möller’s and the new model was also performed.