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The oxide dispersion strengthened copper alloys are attractive due to their excellent combination of thermal and electrical conductivities, high-temperature strength and microstructure stability. To date, the state-of-art to fabrication of them was the internal oxidation (IO) process. In this paper, alumina dispersion strengthened copper (ADSC) powders of nominal composition of Cu-2.5 vol%Al 2 O 3 were produced by reaction milling (RM) process which was an in-situ gas-solid reaction process. The bulk ADSC alloys for electrical and mechanical properties investigation were obtained by sintering and thereafter hot extrusion. After the hot consolidation processes, the fully densifi ed powder compacts can be obtained. The single γ-Al 2 O 3 phase and profile broaden effects are evident in accordance with the results of X-ray diffraction (XRD); the HRB hardness of the ADSC can be as high as 95; the outcomes should be attributed to the pinning effect of nano γ-Al 2 O 3 on dislocations and grain boundaries in the copper matrix. The electrical conductivity of the ADSC alloy is 55%IACS (International Annealing Copper Standard). The room temperature hardness of the hot consolidated material was approximately maintained after annealing for 1 h at 900 ℃ in hydrogen atmosphere. In terms of the above merits, the RM process to fabricating ADSC alloys is a promising method to improve heat resistance, hardness, electrical conductivity and wear resistance properties etc.

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