In high-speed precision machining, thermal deformation caused by temperature rise affects the accuracy stability of the machine tool to a significant extent. In order to reduce the thermal deformation of ball screws and improve the accuracy, a new adaptive method based on carbon fiber reinforced plastics (CFRP) was proposed in this study and the thermal deformation of ball screws was determined. By using the sequential coupling method, the thermal–structural coupling analysis of a ball screw was conducted based on the finite element method (FEM). The analysis results were verified through a comparison with the experimental results. Based on the verification, an FE model of the improved ball screw was established to study its thermal characteristics. The key design parameters of the improved ball screw were optimized based on the Kriging model and genetic algorithm (GA). The thermal reduction effect of the improved ball screw was validated through the experimental results. The results indicate that the adaptive method proposed in this research is effective in reducing the thermal deformation of ball screws.
MoS2 nanostructures with different morphologies were synthesized using a simple in‐situ hydrothermal process by different surfactants like hexadecyl trimethyl ammonium bromide (CTAB) and polyvinyl pyrrolidone (PVP), and the effect of morphologies on the adsorption property for Cr(VI) were investigated. It can be found that flower‐like and spherical MoS2 nanostructures were synthesized and their morphologies largely effected the adsorption performance toward Cr(VI) ions. Flower‐like MoS2 exhibited the surface area of 41.9 m2 g−1 with fairly high adsorption capacity of 66.1 mg g−1 toward Cr(VI), fitting well to pseudo‐second order kinetic model and Langmuir isotherm model. Moreover, this as‐prepared nanostructured MoS2 also presented satisfying reusability for removal of Cr(VI) and were even suitable for the selective removal of Cr(VI) in the presence of NO3−. It may provide a potential route to enhance the adsorption property of MoS2 toward heavy metal ions through adjusting the morphology of the MoS2 sample, which would expand the applications of MoS2 in the field of treatment of the heavy metal wastewater.
Radial gap will occur at the spindle–tool holder interface when the spindle rotates at high speed. Therefore, the radial gap will lead to the nonlinear stiffness at the spindle–tool holder connection, and it will have effects on dynamic characteristic of spindle system. In this research, classic elastic theory is adopted to evaluate the nonlinear stiffness at spindle–tool holder interface. Dynamic model of spindle system is established considering the nonlinear stiffness at spindle–tool holder interface. The fourth-order Runge–Kutta method is applied to solve dynamic response of the spindle system. On that basis, effects of drawbar force on dynamic characteristic of the system are investigated. Considering the cutting force, effects of rotational speed on dynamic response of cutter tip are also discussed. The numerical results show that the drawbar force has effects on vibration mode of cutter tip. Chaotic motion will not occur within the range concerned in engineering practice. Considering the cutting force, the motion of cutter tip turns to be chaotic. The proper rotational speed and drawbar force should be chosen to ensure a stable cutting according to the response of cutter tip.
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