Experimentation is an effective approach to study the dynamic coefficients of journal bearings because experimental results are more reliable than theoretical calculations. Dynamic coefficients identification based on the unbalance response is more easily implemented than other experimental methods because of its independence from external exciting devices. However, this method may involve an ill-conditioned matrix problem, which increases algorithm complexity and decreases the precision of identification results. In this paper, a novel method is proposed to avoid ill-posed problems in the coefficient identification of circular journal bearings based on the unbalance response. The main approach used to overcome the ill-conditioned matrix problem is the introduction of four complementary equations that are uncorrelated with the dynamic equations derived from the unbalance response. Two relational expressions between damping are deduced from the Reynolds equation, and the other two relations between stiffness are obtained from the Taylor expansion of static forces acting on journal bearings. With the use of the four complementary relations, the identification matrix has a low condition number, and the identification of circular journal bearing dynamic coefficients can be easily implemented. Numerical experiments on two-axial groove journal bearings are used to analyze the condition number and identification error as well as verify the efficacy and accuracy of this method. The results show that the proposed method has a good identification capability with high precision and low condition number in solving the identification problems of journal bearings.
The position of fluid film in journal bearing will change while the journal moving in bearing, which can be named fluid film boundary migration (FFBM). It is usually ignored in the calculation of linear dynamic coefficients. While, the errors brought by this neglection was not ever investigated in detail. In this paper, the influence of FFBM on bearing dynamic coefficients and rotor system dynamic behaviors are investigated. A new perturbation-based model is proposed to take the FFBM into account by modifying the boundary conditions of governing equations. It is then verified by the experimental results and analytical results from previous research. Furthermore, the effects of FFBM on stiffness and damping in two typical journal bearings are investigated. The result indicates that the FFBM has a significant influence on dynamic coefficients of full circular journal bearing but little impact on journal bearing with axial grooves. Moreover, it affects the stiffness and damping more significantly in the cases of large length-to-diameter ratios or small eccentricity ratios in full circle bearing. Finally, the dynamical behavior of a rotor-bearing system with considering the FFBM is also investigated. The result shows that the FFBM of oil film has remarkable influences on the instability threshold and imbalance responses of the rotor system, which should not be ignored. The conclusions obtained in this research are expected to be helpful for the design of full circular journal bearings or rotor-bearing systems.
Spline couplings which have simple structure, high reliability and can compensate torque transmission error are widely used in rotating machineries, such as aeroengine and gasturbine, etc. Recent efforts show that it is potential to make the rotor system losing its stability. Nevertheless, the experimental study of rotor system with spline coupling is rare and inadequate. This indicates a need to study the factors that affect the stability of rotor system with spline coupling experimentally. In this paper, a specially designed spline connection rotor test rig has been built and used to simulate a multi rotor system of turboshaft engine. The experimental instability characteristics of spline connected rotor system are presented. The instability speed and critical speed under different conditions such as lubrication conditions, external damping, load torque, spline tooth error and fit type of internal and external spline are measured. Based on the above-mentioned results, the effect rules of the influence factors on spline connected rotor system stability are studied. Results show that lubrication can effectively weaken the vibration of the system. The increased external damping makes the stability better when the spline coupling is unlubricated. With the increasing of load, the subharmonic vibration decreases after the system loses its stability, the system stability becomes better. The stability of spline coupled system with larger tooth error is better than that with normal one. Normal fit-up spline coupling improves the system stability under the conditions of lubrication and small external damping. This study may be helpful to get the favorable parameter setting of spline connected rotor system for avoiding instability and reducing vibration.
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