This study focuses on overcoming the agglomeration issue of nano-SiO2 powder in cement, facilitating the strengthening mechanism of cement-based materials. A nano-SiO2 precursor solution (NSPS) was added to cement-based materials to replace nano-SiO2 powder. The influencing laws of the alkalinity and dosage of the NSPS on the mechanical properties of cement were investigated. Further, the strengthening mechanism of the mechanical properties of cement-based materials after internal nano-SiO2 production was analysed. The results show that (1) when the alkalinity of the precursor solution is a weak acid (pH = 6), the compressive strength of cement-based materials after internal nano-SiO2 production is 25%~36% higher than that of pure cement-based materials and 16%~22% higher than that of cement-based materials with silica fume; (2) when the solid content of SiO2 in the current displacement solution is about 0.16% of the cement mass, the compressive strength of the prepared cement-based material is the highest. With the continuous increase in the solid content of SiO2 in the precursor solution, the compressive strength of cement-based materials after internal nano-SiO2 production decreases but is always greater than the compressive strength of the cement-based material mixed with nano-SiO2 micro powder. According to a microstructural analysis, nano-SiO2 particles that precipitate from the precursor solution can facilitate the hydration process of cement and enrich the gel products formed on the cement particle surface. In addition, new network structures among cement particles are formed, and precipitated nano-SiO2 particles fill in the spaces among these cement particles as crystal nuclei to connect the cement particles more tightly and compact the cement-based materials. This reinforces the mechanical properties of cement-based materials.
The issues associated with the fabrication of nano-silica (NS) mineral powder, such as high cost and agglomeration, can be effectively mitigated by using a precursor solution of NS as the external mixture of cement-based materials. Based on the liquid-phase preparation of NS mineral powder, its preparation technology was thoroughly investigated herein. The precursor solution of NS was synthesized using acid media (HCL, HNO3, HBO3, HCOOH, CH3COOH)—the acetic acid concentration was 1%~15%—and siliceous materials. (The concentration of sodium silicate was 20%~38%.) In addition, the pH value (pH4~pH8) of the precursor solution was measured using a pH detector. The indexes of NS, such as precipitation time, morphology, and distribution, were observed to formulate a preparation technique for the precursor solution of NS that possessed the best results for the precipitation of nanoparticles. From the acquired results, it was demonstrated that acetic acid solution (concentration ≤ 3%) and sodium silicate solution (concentration ≤ 25%) were mixed into a solution with pH = 6, which was the optimum mixing ratio for the precursor solution of NS. The prepared precursor solution of NS was also added to the Ca(OH)2 saturated solution, and the precursor solution became active from a stable state. Then, NS particles were precipitated in an alkaline solution and reacted with Ca(OH)2 to form calcium silicate gel, which made the solution increasingly turbid and generated many visible and uniformed flocculating substances. With time, gels were continuously produced, which then turn white. Similarly, NS particles can be precipitated when the precursor solution is added to cement paste, which reacts with the Ca(OH)2 to generate CSH gel and improve the compactness of the cement paste.
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