There is abundant heavy oil resource in Bohai Oilfield and steam stimulation has proven an effective method through several field pilots. Till now, all steam stimulation is conducted by two-trips string for steam injection and oil production individually. That is, when the process of steam injection, soaking and blowout is finished, an oil production string will replace the downhole string through workover operation. According to statistics, the operating charge in one huff-and-puff cycle is more than 2.5 million Yuan. Besides, workover operation takes more than 26 days and results in about 1000 m3 kill fluid leak, which greatly reduce the thermal recovery effect. Considering the drawbacks of two-trips string technology, a new injection-production integrated technology by jet pump, namely single-trip string realizing steam injection and oil production, is developed, which includes downhole string system and surface technological process system. The downhole string provides passages for steam injection and oil production. The temperature and pressure resistance of string system could reach as high as 350°C and 35MPa, respectively, which can adapt to the high temperature environment during steam injecting. The surface technological process system can separate 279m3/d producing fluid and supercharge the power fluid as high as 25MPa, which meet the needs of thermal well production. The new technology tested in X well. More than 6000 m3 steam with 356°C temperature and 16MPa pressure was injected. The downhole string system and Christmas tree withstood the HTHP test and kept in good condition. During oil production, the surface technological process ran run steadily. The pressure of plunger pump was up to 20MPa and more than 120m3 produced fluids were separated by the separator. Compared with two-trips string technology, the new technology saved 2 million Yuan and 21 operating days. Besides, no kill fluid leaked, which improves thermal recovery effect. This is the first time that injection-production integrated technology for steam stimulation is developed and put into field trial. The favorable application result indicates that this technology will promote the high-efficient exploitation of heavy oil in Bohai Bay.
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