The effect of the cooling rate on the solidification process of liquid aluminium is studied using a large-scale molecular dynamics method. It is found that there are various types of short-range order (SRO) structures in the liquid, among which the icosahedral (ICO)-like structures are dominant. These SRO structures are in dynamic fluctuation and transform each other. The effect of the cooling rate on the microstructure is very weak at high temperatures and in supercooled liquids, and it appears only below the liquid-solid transition temperature. Fast cooling rates favour the formation of amorphous structures with ICO-like features, while slow cooling rates favour the formation of FCC crystalline structures. Furthermore, FCC and HCP structures can coexist in crystalline structures. It is also found that nanocrystalline aluminium can be achieved at appropriate cooling rates, and its formation mechanism is thoroughly investigated by tracing the evolution of nanoclusters. The arrangement of FCC and HCP atoms in the nanograins displays various twinned structures as observed using visualization analysis, which is different from the layering or phase separation structures observed in the solidification of Lennard-Jones fluids and some metal liquids.

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To deeply understand the formation mechanism of a critical nucleus during the nucleation process of liquid metal sodium, a system consisting of 10 000 Na atoms has been simulated by using molecular dynamics method. The evolutions of nuclei are traced directly, adopting the cluster-type index method. It is found that the energies of clusters and their geometrical constraints interplay to form the favorable microstructures during the nucleation process. The nucleus can be formed through many different pathways, and the critical size of the nucleus would be different for each pathway. It is also found that the critical nucleus is nonspherical and may include some metastable structures. Furthermore, the size of the cluster and its internal structure both play a crucial role in determining whether it is a critical nucleus, and this is in agreement with the simulations by computing the free energy of the Lennard-Jones system [D. Moroni, P. R. ten Wolde, and P. G. Bolhuis, Phys. Rev. Lett. 94, 235703 (2005)].