Unlike flat sheets, crumpled paper balls have both high free volume and high compressive strength, and can tightly pack without significantly reducing the area of accessible surface. Such properties would be highly desirable for sheet-like materials such as graphene, since they tend to aggregate in solution and restack in the solid state, making their properties highly dependent on the material processing history. Here we report the synthesis of crumpled graphene balls by capillary compression in rapidly evaporating aerosol droplets. The crumpled particles are stabilized by locally folded, π-π stacked ridges as a result of plastic deformation, and do not unfold or collapse during common processing steps. In addition, they are remarkably aggregation-resistant in either solution or solid state, and remain largely intact and redispersible after chemical treatments, wet processing, annealing, and even pelletizing at high pressure. For example, upon compression at 55 MPa, the regular flat graphene sheets turn into nondispersible chunks with drastically reduced surface area by 84%, while the crumpled graphene particles can still maintain 45% of their original surface area and remain readily dispersible in common solvents. Therefore, crumpled particles could help to standardize graphene-based materials by delivering more stable properties such as high surface area and solution processability regardless of material processing history. This should greatly benefit applications using bulk quantities of graphene, such as in energy storage or conversion devices. As a proof of concept, we demonstrate that microbial fuel electrodes modified by the crumpled particles indeed outperform those modified with their flat counterparts.

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The upflow microbial fuel cell (UMFC) was developed to generate electricity while simultaneously treating wastewater. During a five-month period of feeding a sucrose solution as the electron donor, the UMFC continuously generated electricity with a maximum power density of 170 mW/m2. To achieve this power density, the artificial electron-mediator hexacyanoferrate was required in the cathode chamber. The power density increased with increasing chemical oxygen demand (COD) loading rates up to 2.0 g COD/ L/day after which no further increases in power density were observed, indicating the presence of limiting factors. The overarching limiting factor for the UMFC in this study was the internal resistance, which was estimated as 84 omega at the maximum power density, and restricted the power output by causing a significant decrease in operating potential. Low Coulombic efficiencies varying from 0.7 to 8.1% implied that the electron-transfer bacteria were incapable of converting all of the available organics into electricity, so the excessive substrate created niches for the growth of methanogens. We found that the soluble COD (SCOD) removal efficiencies remained over 90% throughout the operational period, mainly because of methanogenic activity, which accounted for 35 to 58% of the SCOD removed at a loading rate of 1.0 g COD/L/ day. Additionally, transport limitation due to insufficient substrate diffusion was shown by cyclic voltammetry (CV).

A cost-effective route for the preparation of Fe(3) C-based core-shell structured catalysts for oxygen reduction reactions was developed. The novel catalysts generated a much higher power density (i.e., three times higher at R(ex) of 1 Ω) than the Pt/C in microbial fuel cells. Furthermore, the N-Fe/Fe(3)C@C features an ultralow cost and excellent long-term stability suitable for mass production.