Three types of nano-montmorillonite were doped as additives to afford lubricating greases. The physicochemical, insulating, and tribological performances of the obtained lubricating greases were investigated in detail. Furthermore, the tribological action mechanisms were analyzed by high magnification optical microscope, Raman spectroscopy, and energy dispersive X-ray spectroscope (EDS). The results show that the inorganic modification montmorillonite (IOMMT) can significantly increase the number of electron traps in the base grease, leading to excellent insulating performances. Moreover, IOMMT as a novel lubricant additive (1.5 wt% in grease) significantly enhances the friction reducing and anti-wear abilities for steel/steel contact that comprises a unique layered structure to prevent friction between the contact pairs and the protective tribofilm generated by physical adsorption and chemical reaction.
Purpose
The purpose of this paper is to synthesize a new kind of conductive grease which possesses a prominent conductive capacity and good tribological properties.
Design/methodology/approach
A two-step method was used to prepare complex lithium-based grease. Ketjen black (KB), acetylene black (AB) and carbon black (CB) were characterized by transmission electron microscope and used as lubricant additives to prepare conductive greases. Conductive capacity was evaluated by a conductivity meter, a surface volume resistivity meter and a circuit resistance meter. Tribological properties were investigated by a reciprocating friction and wear tester (MFT-R4000). The worn surfaces were analyzed by a scanning electron microscope, Raman spectroscopy, energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscope.
Findings
The conductive grease prepared with KB has a prominent conductive capacity at room temperature, 100°C and 150°C. Further, this conductive grease also possesses better tribological properties than AB and KB greases. When the concentration of KB is 1.8 Wt.%, the coefficient of friction and wear width reduced by 11 and 14 per cent, respectively.
Originality/value
This work is a new application of nanometer KB as a lubricant additive in grease, which provides a direction for preparing conductive grease. The conductivity and tribology experiments have been carried out though the variation of experiment conductions.
Herein, a series of Ag coatings with different micro-dimples were fabricated on copper surfaces by laser surface texturing (LST) and magnetron sputtering. Multilayer graphene lubricating grease (MGLG) was prepared using multilayer graphene as an additive. The textured Ag coatings and MGLG were characterized. Moreover, the tribological and electrical performances of the textured Ag coatings under MGLG lubrication were investigated in detail. Results demonstrated that the textured Ag coating with an appropriate dimple diameter could exhibit improved tribological and electrical properties when compared to the non-textured Ag coating under MGLG lubrication. The characterization and analysis of the worn surfaces suggest that the synergetic effect of LST and MGLG contributes to these excellent tribological and electrical properties.
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