With the aim to achieve the application of low carbon Al2O3‐C refractory as submerged entry nozzle (SEN) materials, a comprehensive study on the microstructure, thermo‐mechanical properties, as well as application performance during use in the continuous casting was carried out by comparing with the traditional one. Both hot and cold modulus of ruptures of the low carbon Al2O3‐C refractory were superior to the traditional one, and its thermal shock resistance still kept in an acceptable level. The increase in the amount of SiC whiskers and the enhancement in the sintering are considered as the strengthening mechanism. In the industrial trial, the rapid loss of graphite caused by the large level fluctuation made the traditional Al2O3‐C refractory more susceptible to flux corrosion. For the low carbon Al2O3‐C refractory, however, the dense structure and the adhesion of viscous slag layer suppressed the slag penetration. Besides, the remaining SiC phases were also difficult to be wetted and dissolved by the flux. As a consequence, a better corrosion resistance was obtained, achieving a decrease of 27.6% in the average depth of the corrosion groove after working for 8 hous.
The impact properties of TiC-Fe composite at different temperatures prepared by SHS / PHIP technique were investigated by impact test which was conducted in air from 20°C to 100020°C. Morphology of the impact fracture surface was observed by scanning electron microscope (SEM) and phase composition before and after the impact test was analyzed with X-Ray Diffraction. The results indicate that the impact toughness of TiC-Fe composite increases significantly with the temperature increasing above 700°C, representing a minimum value at 700°C. The impact fracture of TiC-Fe composite at room temperature, 700°C, 900°C and 1000°C is mainly brittle, showing certain plasticity with morphology of dimples as the temperature increases above 700°C. A small amount of Fe2O3 exists in the fracture surface, indicating TiC-Fe composite is oxidized partially during the impact test at elevated temperatures.
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