Poly(terminal vinyl dimethicone-co-methyl methacrylate-co-n-butyl acrylate)/pigment composite latexes were prepared by miniemulsion polymerization and the morphology of the composite film on the surface of polyester fabric and substrate was studied.
A novel flame-retardant synergist, chitosan/urea compound based phosphonic acid melamine salt (HUMCS), was synthesized and characterized by Fourier transform infrared spectroscopy and 31 P-NMR. Subsequently, HUMCS was added to a fireretardant polypropylene (PP) compound containing an intumescent flame-retardant (IFR) system to improve its flame-retardant properties. The PP/IFR/HUMCS composites were characterized by limiting oxygen index (LOI) tests, vertical burning tests (UL-94 tests), microscale combustion calorimetry tests, and thermogravimetric analysis to study the combustion behavior and thermal stability. The addition of 3 wt % HUMCS increased the LOI from 31.4 to 33.0. The addition of HUMCS at a low additive amount reduced the peak heat-release rate, total heat release, and heat-release capacity obviously. Furthermore, scanning electron micrographs of char residues revealed that HUMCS could prevent the IFR-PP composites from forming a dense and compact multicell char, which could effectively protect the substrate material from combusting.
Three primary pigment/poly(n-butyl acrylate-co-styrene) (P(BA+St)) nanocomposites were prepared via encapsulation of the corresponding organic pigments via the miniemulsion technique. The resulting latexes of the P(BA+St)/pigment nanocomposites were filmed in a PTFE mould or printed onto cotton fabric. The morphology of the P(BA+St)/pigment nanocomposites and the dispersion of pigment particles in the latex film and on the printed fabric surface, as well as the adhesion between pigment and adhesive film, were evaluated by transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM), 3D digital microscope system (3D-POM), and printing results tests. Attributing to the preprotection of adhesive polymer shell, the self-adhesive P(BA+St)/pigment nanocomposites were homogeneously and firmly dispersed both in the thin latex film and in the adhesive layer on the fiber surface. As a result, the color strength, color fastness, and handle of the fabrics printed by the P(BA+St)/pigment nanocomposites latex were significantly improved, compared to the fabrics printed by the conventional pigment blended latex.
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