An ultra-compact fiber inline Mach-Zehnder interferometer sensor based on femtosecond laser micromachining technology is demonstrated. It is found that the microstructure has an ultra-high refractive index sensitivity of 16660 nm/RIU when a femtosecond pulsed laser is used to remove the upper cladding and part of the core of a standard single-mode fiber. However, its temperature sensitivity is not much different from that of most pure quartz fibers and can be as high as 7.934 nm/°C when the microcavity is coated with a low-refractive-index ultraviolet adhesive, which was originally used for bonding glass. With this coating, however, it demonstrates excellent robustness.

This study proposed an all-fiber Fabry–Perot interferometer (FPI) strain sensor with two miniature bubble cavities. The device was fabricated by writing two axial, mutually close short-line structures via femtosecond laser pulse illumination to induce a refractive index modified area in the core of a single-mode fiber (SMF). Subsequently, the gap between the two short lines was discharged with a fusion splicer, resulting in the formation of two adjacent bubbles simultaneously in a standard SMF. When measured directly, the strain sensitivity of dual air cavities is 2.4 pm/με, the same as that of a single bubble. The measurement range for a single bubble is 802.14 µε, while the measurement range for a double bubble is 1734.15 µε. Analysis of the envelope shows that the device possesses a strain sensitivity of up to 32.3 pm/με, which is 13.5 times higher than that of a single air cavity. Moreover, with a maximum temperature sensitivity of only 0.91 pm/°C, the temperature cross sensitivity could be neglected. As the device is based on the internal structure inside the optical fiber, its robustness could be guarantee. The device is simple to prepare, highly sensitive, and has wide application prospects in the field of strain measurement.

This study fabricated an ultra-high refractive index sensor based on tapered no-core fiber involving a simple inexpensive process. A splice section of no-core fiber in the middle of single mode fiber was tapered to small diameters. The sensor was sensitive to the surrounding refractive index with a large measurement range of 1.3330–1.4437. The refractive index sensitivity differed with varying wavelengths, with a value of 41916 nm/RIU at approximately 1550 nm. It yielded a low temperature sensitivity of 8.1 pm/°C that can be ignored compared with the refractive index sensitivity. The proposed fiber optic refractive index sensor can be used in many fields such as medicine and biochemical applications.