Halfaya field in Iraq contains multiple vertically stacked oil and gas accumulations. The major oil horizons at depth of over 10,000 ft are under primary development. The main technical challenges include downdip heavy oil wells (as low as 14.56 °API) became watered-out and ceased flow due to depleted formation pressure. Heavy crude, with surface viscosities of above 10,000 cp, was too viscous to lift inefficiently. The operator applied high-pressure rich-gas/condensate to re-pressurize the dead wells and resumed production. The technical highlights are below: Laboratory studies confirmed that after condensate (45-52ºAPI) mixed with heavy oil, blended oil viscosity can cut by up to 90%; foamy oil formed to ease its flow to the surface during huff-n-puff process.In-situ gas/condensate injection and gas/condensate-lift can be applied in oil wells penetrating both upper high-pressure rich-gas/condensate zones and lower oil zones. High-pressure gas/condensate injected the oil zone, soaked, and then oil flowed from the annulus to allow large-volume well stream flow with minimal pressure drop. Gas/condensate from upper zones can lift the well stream, without additional artificial lift installation.Injection pressure and gas/condensate rate were optimized through optimal perforation interval and shot density to develop more condensate, e.g. initial condensate rate of 1,000 BOPD, for dilution of heavy oil.For multilateral wells, with several drain holes placed toward the bottom of producing interval, operating under gravity drainage or water coning, if longer injection and soaking process (e.g., 2 to 4 weeks), is adopted to broaden the diluted zone in heavy oil horizon, then additional recovery under better gravity-stabilized vertical (downward) drive and limited water coning can be achieved. Field data illustrate that this process can revive the dead wells, well production achieved approximately 3,000 BOPD under flowing wellhead pressure of 800 to 900 psig, with oil gain of over 3-fold compared with previous oil rate; water cut reduction from 30% to zero; better blended oil quality handled to medium crude; and saving artificial-lift cost. This process may be widely applied in the similar hydrocarbon reservoirs as a cost-effective technology in Middle East.

Halfaya oilfield in Iraq, discovered in 1976, contains multiple vertically stacked reservoirs. Currently main oil reservoirs are under primary development. The remaining deepest high GOR, HP/HT carbonate reservoir with original pressure gradient of 0.867 psi/ft has been drilled, tested, but undeveloped. An innovative production strategy has been put forward highlighting that high GOR crude can be injected into the upper oil reservoirs with partially pressure depletion, as energy-conservation measure, in view of its high wellhead pressure and good productivity during drill stem tests, therefore to achieve production enhancement and synergy among reservoirs. In-house studies indicate high GOR crude can be miscible with all oils from eight zones. Field results show that injection processes can bring dead wells back production, yielding the prolific output. Also, water cut can be reduced immediately and field water cut rising trend can be mitigated. The innovative injection processes are illustrated as follows: New development wells should be deployed at updip positions to penetrate the all the hydrocarbon reservoirs with the thick pay. Run tubing string with packer. Packer is used for isolation of upper oil zones and HP/HT environment. Huff and puff process. After perforation, high GOR crude travels up the tubing string, via surface choke and a manifold with flow meter, then enter the annulus. Choke regulates the injection rate. For low-permeability (<0.1md) carbonate reservoir, e.g., Sadi reservoir, huff and puff processes are applied post multistage fracturing treatment. High GOR flood is preferred in majorly producing reservoirs with high productivity and relatively low GOR, e.g. Mishrif reservoir. Injected high GOR crude (API=32.7) can dilute remaining oil (API=19.1-23.0), reduce its viscosity, and therefore achieve production enhancement. During primary development, asphaltene deposit occurred and chemical inhibitor has been applied. After oil blending, the risk of asphaltene deposit could be minimized. First perforate lower-pressure oil zones and then open the HP/HT zone for work safety. The production enhancement strategy and processes in this paper could be of strong reference value to similar stacked reservoirs.