Polypropylene (PP), a thermoplastic material that can be recycled by melting, is viewed as a potential alternative to cross-linked polyethylene for insulation.In this work, PP-based composites were fabricated with surface-modified silicon dioxide (SiO 2 ), organized montmorillonite (OMMT), and polyolefin elastomer (POE) as fillers via a two-step melt blending method. The dispersion states of SiO 2 nanoparticles, OMMT, and POE in PP and their effects on PP crystallization were investigated. Moreover, the elongation at break, yield stress, energy storage modulus, damping loss factor, broadband dielectric spectrum, bulk resistivity, and alternating current (AC) breakdown strength of the specimens were tested. POE significantly increased the composite toughness, whereas the AC breakdown field strength and volume resistivity of POE/PP were lower. The homogeneously dispersed SiO 2 and OMMT in the matrix acted as heterogeneous nucleation sites and reduced the grain size. To varying degrees, they effectively improved the dielectric properties, volume resistivity, and breakdown field strength of the composites. Hence, the composites simultaneously had excellent mechanical and dielectric properties. The volume resistivity of SiO 2 -OMMT-POE/PP with higher crystallinity was 15.4 times higher than that of POE/PP, and the breakdown field strength increased by 16.4%.

To develop new environmentally friendly and recyclable high‐voltage cable insulation materials, the effects of the particle size of zinc oxide (ZnO) on the mechanical and electrical properties of nanocomposites were investigated based on a feasibility study of polypropylene (PP) as a high‐performance cable insulation material. The small particle size of ZnO can synergistically toughen PP with a polyolefin elastomer (POE), but the large particle size of ZnO leads to lower elongation at break. Adding ZnO nanoparticles can improve the bulk resistivity of the composites and suppress space charge injection. 0.5ZnO200 has the highest direct current and alternating current breakdown field strengths, 36.6% and 14.7% higher than PP/POE, respectively. This improvement may be due to the ability of 200 nm ZnO to introduce more deep traps. However, as the nanoparticle content rises and the particle size decreases, the agglomeration becomes more frequent, leading to the overlap of inter‐nano interfaces and reducing the modification effect of the nanoparticles. This study on the effect law of nano‐ZnO with different particle sizes on the microstructure, mechanical properties, and electrical properties of PP can provide a reference for developing new recyclable high‐voltage insulated cable materials.

No abstract