Thermodynamic analysis is essential for not only guiding the design of refrigerator, but also studying its operation mechanism. As the core component, the dilution unit plays an important role in deciding the performance of dilution refrigerator. In this study, a coupled thermodynamic model is established by analyzing each component separately for improving the operation of dilution refrigerator. And an optimization calculation based on that model is carried out to obtain some meaningful results on the dilution unit design. The optimal flow rate of the dilution refrigerator under different working conditions are pointed out. By considering the effect of viscous heat on the performance of the heat exchanger, the applicable conditions of the continuous heat exchanger and the methods to overcome the viscous heat are given.
Due to the Kapitza resistivity, a sharp deterioration of heat transfer occurs between solid and liquid in the heat exchanger of the dilution refrigerator at extremely low temperature. It is necessary to use silver powder sintered heat exchangers to optimize the interface heat transfer. A theoretical calculation of heat exchangers at extremely low temperature was carried out to analyze the influence of the Kapitza resistivity on heat transfer performance. Silver powder with different particle sizes of 80 nm, 200 nm and 500 nm were selected for the preparation of sinters. Their micro-scale sintering conditions, pore volumes and specific surface area were carefully presented. It can be concluded from the theoretical calculations and the experimental results that the 200 nm silver powder sinters can optimize the performance of dilution refrigerator heat exchanger with a large heat exchange area.
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