The diffusion layer (DL) in the structure of the membrane electrode assembly (MEA) of a micro direct methanol fuel cell (μDMFC) plays an essential role in reactant/product mass transfer and catalyst loading. The material selection and structure design of the μDMFC affects its performance. In this work, a reduced graphene oxide/carbon paper (rGO/CP) was proposed and prepared for the anode DL of a μDMFC. It was prepared using electrophoretic sedimentation combined with an in situ reduction method. The rGO/CP reduced the cell’s ohmic and charge transfer resistances. Meanwhile, it provided more significant mass transfer resistance to reduce the methanol crossover, allowing the cell to operate stably at higher concentrations for a longer duration than conventional μDMFCs. The experimental results showed that the maximum power density increased by 53% compared with the traditional anode DL of carbon paper.

To reduce the contact and mass transfer impedance of a micro direct methanol fuel cell, a novel membrane electrode assembly structure is designed by using slotted foam stainless steel for both the cathode diffusion layer and the current collector.