Synthesis of a seven-link spatial statically determined mechanism without redundant (passive) connection with an additional moving link of a machine for processing parts, followed by an analytical study of its main structural and geometric parameters. Methodology. An analytical research method was used based on the geometric and structural synthesis of a spatial seven-link statically defined mechanism with an additional movable link without redundant communication of the machine for processing parts; 3D modeling of the machine was performed in the SolidWorks 2016 computer-aided design system. Results. On the basis of structural synthesis, the design of a seven-link spatial statically defined mechanism with an additional movable link of the machine for processing parts is proposed, there is no redundant connection in the kinematic chain of the spatial mechanism, 3D modeling of the machine is performed in the CAD system SolidWorks 2016. Analytical studies of the main geometric and design parameters of the developed machine are carried out. Scientific novelty. The relationship between various geometric parameters of the spatial seven-link statically determined mechanism is established, which makes it possible to calculate the optimal ratio of the lengths of the links of the mechanism to ensure the smooth functioning of the machine without jamming its spatial mechanism. Practical significance. A new design of a machine for processing parts has been developed, based on a seven-section spatial statically determined mechanism with an additional moving link without redundant communication. Mathematical dependences are obtained for calculating its basic design and geometric parameters. These dependencies can be used by the corresponding machine-building enterprises at the design stage of this type of equipment.
Synthesis of a seven-link statically determined spatial hinge mechanism with an additional movable crank link without redundant (passive) connection of the tumbling machine with a complex spatial movement of the working vessel with subsequent analytical study of its design and geometric parameters. Methodology. The analytical method of research is used on the basis of geometric and structural synthesis of a spatial seven-link hinge mechanism with an additional movable crank link without redundant connection of the tumbling machine with a complex spatial movement of the working vessel. The machine was simulated in the SolidWorks-2016 computer-aided design system. Tumbling types of equipment with containers, which perform a different character of movement, are analyzed. On the basis of structural synthesis, the design of a seven-link statically defined spatial mechanism with an additional movable link, a tumbling machine crank, in which the working capacity performs a complex spatial movement, is proposed. Carried out 3D modeling of the machine in the CAD system SolidWorks 2016. Analytical studies of the main geometric parameters of the developed tumbling machine were carried out. Scientific novelty. A relationship has been established between various geometric parameters of the synthesized seven-link statically determined spatial hinge mechanism, in particular, between the center-to-center length of the intermediate connecting rod (working capacity) and the length of the crank, which makes it possible to calculate the necessary ratios of the lengths of the links of the mechanism to ensure the functioning of the machine without jamming its spatial mechanism. Practical significance. A new design of a machine for processing parts has been developed, based on a seven-link statically determined spatial hinge mechanism with an additional movable crank link. Mathematical dependences are obtained for calculating its basic design and geometric parameters. These dependencies can be used in the corresponding design bureaus of machine-building enterprises at the design stage of tumbling equipment with a complex spatial movement of working containers.
Kinetostatic study of a statically determined hinged spatial mechanism without redundant (passive) connection with an additional movable link – a rocker arm of a machine for processing parts, in which the working container performs complex spatial movement. Methodology. The essence of the kinetostatic research was to determine the radial and axial components of the reactions in all rotational kinematic pairs of the hinged statically defined spatial mechanism of the machine for processing parts, when it is idling. The kinetostatic study was implemented using the SolidWorks 2016 computer-aided design system with preliminary 3D modeling of this machine design with an additional moving link – a rocker. Results. In the course of the kinetostatic study, 3D modeling of a machine with an additional movable link – a rocker arm in the SolidWorks 2016 computer-aided design system was carried out, the maximum values of the radial and axial components of reactions in all rotational kinematic pairs of the machine for processing parts were determined, the effect of changing the center distance of the intermediate connecting rod (working capacity ) on the increase in the maximum values of the reactions in all rotational kinematic pairs. Scientific novelty. The relationship between the center distance of the intermediate connecting rod (working capacity) and the change in the maximum values of the reactions in all rotational kinematic pairs of the machine for processing parts is determined. As a result, it becomes possible to determine the maximum permissible center distance of the intermediate connecting rod to ensure the durable operation of the machine. Practical significance. It is determined that the nature of the change in the maximum values of the radial and axial components of the reactions in each rotational kinematic pair of the spatial mechanism depends on the value of the coefficient characterizing the ratio of the center-to-center length of the intermediate connecting rod (working capacity) to the center-to-center length of the driving or driven connecting rods of the machine. The range of variation of this coefficient has been determined, within which it is rational to design this machine design. The results obtained can be used in the corresponding design bureaus of machine-building enterprises at the stage of designing tumbling equipment with a complex spatial movement of working containers.
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