The main scientific and practical results of the improvement of vibrating feeders-screens for mining and metallurgical industry are presented on the basis of dynamic calculation of the vibrating feederscreen with two differently directed self-balancing vibrators. Methods of theoretical generalizations are described using mathematical statistics, physical and mathematical modeling, computation and feasibility studies, laboratory and full-scale experimental studies, industrial tests in the conditions of operating enterprises using standard and new methods. Mathematical modeling and calculation of the parameters of a vibrating feeder of the PVG type are proposed. It is recommended when choosing dynamic parameters of the feeder, to use the vibration transmission coefficient, which is taken within the limits (1.5 – 3.5)g, and in heavy loading modes, is up to 5g. It is shown that during preparation of breeze coke in the crushing body, from 10 to 50 % of fine material is received from its bunker with a particle size of 0 – 3 mm, which is additionally re-milled, reducing the quality of coke. A vibrating feeder-screen with a spatial oscillation of the working element will increase the efficiency of screening of the material by 15 – 20 % and will improve the self-cleaning of the screen. The driving forces of the exciters are directed at different angles of 15 and 45° to the screening surfaceand are attached from each other at a distance equal to half width of the box, i.e. 600 mm. It is established that in the resonance mode at a constant amplitude with increasing frequency the coefficient of the vibro-displacement regime increases according to a quadratic dependence, at a working frequency of 100 rad/s it also increases from the loading edge of the feeder to the unloading and from one side to another, the value of which varies within 2.62 – 2.84.
One of the most problematic points in technology for storing ore enrichment waste materials with hardener admixture into underground mined space and tailing dumps are the tailings of hydrometallurgical plant (HMP). They are supplied through a slurry pipeline to the tailing dump in form of pulp with solid to liquid mass ratio of 1:2. Liquid phase of the pulp after gravity separation and clarification in tailing dump is returned to technological cycle of HMP. Storage technology under consideration has several disadvantages: high nonrecurrent capital costs for construction of tailing dump at full design capacity; high probability of harmful chemicals migration into groundwater if protective shields of the base or sides of tailings are damaged. The authors have used data from literature and patent documentation considering storage parameters, laboratory and production experiments, physical modeling and selection of compositions of hardening mixtures. Analytical studies, comparative analysis of theoretical and practical results by standard and new methods were performed. Possibility of using hardening mixtures with adjacent production wastes used as binders was established. Optimal composition of ingredients per 1 m3 of hardening mixture is proposed as follows: 1350 – 1500 kg of HMP tailings; 50 - 70 kg of binder (cement); 350 liters of mixing water. Proposed technology of ore enrichment waste storage into underground mined space and tailings with hardener admixture application allows using underground mined space at the enterprise production capacity of 1,500 thousand tons per year to store 50 – 55 % of tailings, and store the rest wastes cemented by binding material in repository. When filling the entire area of the tailing dump mirror of 10 m height with cemented tails and HMP capacity of up to 1.5 million tons per year, its operation life is extended by 50 years.
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