Purpose. The description of the Equipment for the Magnetic-Pulsed Attraction (or EMF-attraction) of the sheet metals which allows non-contact deforming of ferromagnetics (the low carbon steels, for example), the non-magnetic billets from aluminium alloys and the practical realization of the new advanced technologies in the modern processing manufacture. Methodology. Comparative analysis of characteristics and operating conditions of the systems under consideration. Results. Physically, all magnetic-pulsed methods of attraction are based on the Lorentz repelling forces decreasing and on increasing the attracting forces when the sheet billets being deformed are transparent for the low working frequency acting electromagnetic fields. The ferromagnetic samples attraction is caused by their magnetic properties. For the non-magnetic metals attraction an accessory conducting screen is being introduced in construction of the inductor system which is the method tool. In this case the attraction effect is caused by the force interaction of the unidirectional currents induced in the screen and in sheet billet. The different constructions of the attracting tools attended for fulfilling the different production operations (for example, it can be stamping, flattening etc.) with metals owning by different electrophysical properties are represented. Originality. The novelties in the magnetic pulsed installations used as the power sources in the complex equipment for the automobile bodies repair are given. Practical value. The practical application of the elaborated systems for the dents removing in the sheet metals are suggested and successfully approbated. In the whole these works can be considered as new scientific direction and used for different manufacturing aims though the main attention is paid to the practical application in the field of the automobile bodies repair. The most part of the described inventions is defended by the Ukrainian Patents (23 from total quantity-33 References) and little known to the west specialists in the area of the magnetic pulsed technologies. From the authors view point this is a main particularity and usefulness of the present paper. References 33, figures 11.
Purpose. The electrodynamics processes study in the linear tools of magnetic-pulsed attraction, the final result of which should be the physics-mathematical dependencies for the characteristics of the flowing processes, under the conditions of intensive penetration in metal of acting electromagnetic fields, as well as numerical estimates of these processes main characteristics. Methodology. To carry out research, we used the fundamental statements of the electromagnetic field theory and the mathematical simulation with help of the standard codes from the Wolfram Mathematica package. Results. The functional dependencies for the space-temporal distributions of the currents and forces excited in the linear tools of magnetic-pulsed attraction under intensive penetration of the acting electromagnetic fields through the tool's conducting construction elements are used for the numerical estimates. From the calculation results it follows that from a physical point of view, the cause of the increase in attractive forces while decreasing the operating frequencies can be considered the intensification of penetration processes of the excited fields, which leads to increasing the magnetic pressure from the outside. Thus, the transition to low operating frequencies of the exciting currents can significantly increase the efficiency of the magnetic-pulsed attraction of the sheet metals with the linear tools. Originality. It was firstly determined that from the physical point of view, the reason for the increase in attractive forces with a decrease in operating frequencies can be considered the intensification of penetration processes of the excited fields, which leads to increasing the forces of magnetic pressure on the conductors from side of their external surfaces. Practical value. A usage of the obtained results will allow creating new, more efficient linear tools of magneticpulsed attraction of the low-electrical conduction sheet metals operating under conditions of intensive penetration of the electromagnetic fields being excited. References 10, figures 9.
В ідеалізації "гранично низьких" частот діючих полів отримані розрахункові залежності для щільності індукованих струмів і розподіленої сили тяжіння в індукторній системі з притягуючим екраном і зовнішнім додатковим витком, що дозволяють провести оцінки характеристик протікаючих електродинамічних процесів і дати рекомендації з проекту-вання реальних інструментів для магнітно-імпульсного притягування немагнітних тонкостінних листових металів. Бібл. 16, рис. 1. Ключові слова: індукторна система, електромагнітний процес, індуктор, притягуючий екран, додатковий виток.В идеализации "предельно низких" частот действующих полей получены расчётные зависимости для плотности индуцированных токов и распределенной силы притяжения в индукторной системе с притягивающим экраном и внешним дополнительным витком, позволяющие провести оценки характеристик протекающих электродинами-ческих процессов и дать рекомендации по проектированию реальных инструментов для магнитно-импульсного притяжения немагнитных тонкостенных листовых металлов. Библ. 16, рис. 1. Ключевые слова: индукторная система, электромагнитный процесс, индуктор, притягивающий экран, дополнительный виток.
The aim of the article is dedicated to the brief review of the main achievements of the advanced technologies with usage of the energy of the pulsed magnetic fields. Originality. The new suggestions are represented. They are based on the results of development of the new scientific direction in area of the magnetic pulsed processing of thin-walled sheet metals when a penetration of the acting fields is quite significant. The known traditional approaches based on the skin-effect in electrodynamics and were successfully implemented. Methodology of the analysis consist of careful theoretical and practical experiments review and its future development. Results of the research based on the existing experimental approbation were presented visually with the description followed The known approaches to solution actual production problems based on the skin-effect in electrodynamics are described. Practical value. The first of practical propositions is related to stamping of the drawing the printed circuit boards on the cooper foil with thickness about ~50 mkm. This operation is realizing by the forces of magnetic pressure directly without any supplements introduction. The second consists in usage the magnetic pulsed attraction for external removing the dents in the car body. This operation does not demand disassembling of elemental base and allows preserving the paint of coverings. Both of these technologies could to minimize the working time, to decries the volume of the waste products and to make the manufacturing existed much cheaper. References 10, figures 3.
The aim of the article is to estimate the limit possibilities of step-by-step charging the capacitive energy storage which are caused by the achievement of a balance among the processes of the receiving and losing of electromagnetic energy. Originality. For the first time a step the charging system as a high power converter for pulsed load was considered, that allow to simplify similar charging systems and make its chipper while saving output characteristics and common quality. Methodology of the analysis applied is based on the classic electric circuits theory. All of the resulted carried out, were obtained as the differential equation solutions and its behavior was analyses analytically. Results. The basic diagram of the step-by-step charging system what is an alternative to the traditional variant with the step-up transformer was described. This system realizes the serial charge voltage increasing by the separate portions of energy, which has been, accumulated preliminary in the inductive energy storage. The formulas for estimating the limit possibilities of the step-by-step charging were got. These limits are caused by achieving a balance of the entering and losing electromagnetic energy. The applicability of the formulas was illustrated by numerical examples. Practical value. According to the results that were obtained, it is possible to note, that the step charging system is acceptable to be used as a high power converter for capacitive storage charging. References 5, figures 1.
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