Tartaric acid is added to sulfuric acid anodizing baths to generate porous anodic film that provides corrosion resistance to practical aerospace alloys and reduces the environmental impact of the traditional chromic acid anodizing process. Here, a fundamental study on the effects of the addition of tartaric acid to the sulfuric acid anodizing electrolyte has been undertaken. During anodizing, it was evident that tartaric acid does not significantly affect the mechanism of porous film growth, but it reduces the growth rate of the porous anodic film. After anodizing, in acidic environments, it may reduce the dissolution rate of a previously formed oxide. Furthermore, it was found that in a nearly neutral, chloride-rich environment, tartaric acid limits the anodic reaction of aluminum dissolution at concentrations in the hundreds of ppm range. The previous suggests that the good anticorrosion performance of alloys anodized in the presence of tartaric acid is due to residues of tartaric acid in the pore solution.
Calcareous deposits were formed on steel under conditions of cathodic protection in artificial seawater at applied constant current densities ranging from 50 to 400 mA·m −2. The calcareous layers were characterized using a Field Emission Gun Scanning Electron Microscope (FEG SEM) in conjunction with Energy Dispersive X-Ray Analysis (EDX), and Electrochemical Impedance Spectroscopy (EIS). At cathodic current densities of 50-100 mA·m −2 where corrosion was still occurring, a clear correlation existed between the iron containing corrosion product and the overlying magnesium hydroxide layer. This revealed that the mapping of magnesium rich areas on a steel surface can be used in the identification of local corrosion sites. At current densities of 150-200 mA·m −2 , a layered deposit was shown to occur consisting of an inner magnesium-containing layer and an outer calcium-containing layer. At current densities of 300-400 mA·m −2 , intense hydrogen bubbling through macroscopic pores in the deposits gave rise to cracking of the deposited film. Under such conditions deposits do not have a well-defined double layer structure. There is also preferential formation of magnesium-rich compounds near the steel surface at the early stages of polarisation and within the developing pores and cracks of calcareous deposits later on. Based on SEM/EDX investigation of calcareous depositions the impedance model was proposed and used to monitor in situ variations in steel corrosion resistance, and to calculate the thickness of formed deposits using the length of oxygen diffusion paths.
OPEN ACCESSMetals 2015, 5 440
Alkaline etching of high purity aluminium has been examined using the complementary techniques of scanning electron microscopy and atomic force microscopy. Provision of specific grain orientations, generated by zone melting, has revealed dissolution rates of individual grains which decrease in the order {334}>{225}>{119}. Further, the faceting of the {334} grain, which has an orientation close to (111), reveals the crystallographic nature of alkaline etching of high purity aluminium, with the limited presence of discrete cathodic sites. For the {119} grain orientation, distinct faceting is replaced by a cellular texture that is elongated in the 〈120〉 direction. The {225} grain reveals cells elongated in the 〈111〉 direction, with step-like features present across the surface. These step features are explained by dissolution along preferred crystallographic directions to reveal facets of low-energy planes of appropriate separation and associated steps.
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