Improving the reliability and testing performance of permanent joints оf different materials made by welding, spraying, gluing, soldering and other methods is an important production task, for which the ultrasonic method is the simplest and most effective. The purpose of this work was to expand the technical possibilities and increase the sensitivity of ultrasonic testing of adhesion defects of materials joints based on the establishment of laws governing the formation of a scattering field of elastic waves from an inhomogeneous boundary in three-dimensional space and issuing recommendations for the development of suggested method.For the first time, in the framework of classical concepts, the scattering fields of elastic waves of an acoustic beam with a circular cross section moving across the boundary of a semi-infinite defect are calculated. It is proposed to use a phase shift between the waves reflected from the indicated surfaces, which varies in the range of π/4–π, as an important parameter of the material joint's defect. It has a significant effect on the field pattern and its angular amplitude extrema — minima and maxima of different orders when the defect boundary is moved relative to the center of the acoustic beam spot.The features of the evolution of the structure of the scattering field are established, which make it possible to identify optimal conditions for the detection of weakly reflective defects in sound. It is shown that it is possible in principle to estimate the defect's area by measuring a change in the amplitude of the primary maximum of the radiation pattern of the scattered waves.Specific examples show the effectiveness of using the proposed method for a number of practical applications.
Application of surface and subsurface waves for control of objects with a double-layer structure allows to extend possibilities of diagnostics of their physico-mechanical properties. The purpose of work was to determine conditions and offer recommendations providing measuring of ultrasonic velocity and amplitude of the former modes in protective layers and in basis of object at one-sided access to its surface.The analysis of an acoustic path of a measuring system in relation to ultrasonic evaluation of the objects having the restricted sizes and the protective coating according to velocity data of the surface and subsurface waves propagation is made. On the basis of representations of beam acoustics the dependences connecting a wavelength of the excited surface and subsurface modes, thickness and width of a controlled object, acoustic base of a sounding are defined. There are to provide a condition leveling of the influence of an acoustical noise created by the reflected and accompanying waves on parameters of acoustic signal with the given quantity of oscillations in an impulse.The principle opportunity is shown and conditions for determination of velocity of subsurface body waves in the base material which is under a protective coating layer are established. For these purposes on the basis of use of the block of ultrasonic probes the optimum scheme of a sounding is offered and the analytical expression for calculation of required velocity considering varying of thickness of a covering is received.The method of acoustical measuring realized by a direct and reverse sounding of the objects with small aperture and angle probes was analysed and formulas for determination of speed of subsurface wave under protective layer of the wedge form have been got. An ultrasonic device is suggested for the excitationreception of subsurface waves with different speed in objects (on 20–35 %) using for the acoustic concordance of environments of metallic sound duct as a wedge. Possibility of leveling of interference in a protective layer to control efects in basis of material by a volume wave by creation of supporting echo-signal of longitudinal wave of the set frequency and entered normally to the surface of object was studied.
The lack of information about the features of processes of the surface wave's transformation into volume waves and its scattering in metal objects with ledge, slots, grooves and the others is one of the obstacles to improve of the acoustical testing reliability and widening of technical application. The aim of this work was to study of mechanism of acoustical mode's transformation and determination the laws of the fields forming of scatted volume edge wave's in solids with ledge of different geometry and to suggest direction of the study application in area of acoustical testing and measurements.The features of transformation of surface waves into edge transverse and longitudinal wave modes scatted and their fields forming in the volume of the object with ledge vs. its angle of the slope front surface side (0–135°) and a dimensionless transition radius (0–10,2) varied were studied. Theoretical analysis and experimental data shown that in general case the field of the edge transverse waves in the volume of ledge can be imagined as a superposition of the field of edge waves (scatted on ledge) and accompany waves too, radiated simultaneously with the surface waves to radiate. If dimensionless size of the ledge's transition radius lesser than 1 the resulting field of the edge transverse waves is the summary field of two sources. One of them (with small aperture) is localized in the vicinity of the place of intersection of contact surface with ledge's front side surface. As it was found, the second source of the edge transverse waves – the edge head longitudinal waves to appear in the results of transformation of surface waves on the ledge′s radius transition. The structure of the edge acoustic fields including their extremes vs. ledge's angle and its radius transition, position of the surface wave's probe were experimentally studied and theoretically analyzed.Some directions of the results of researches using are the next: а) ultrasonic testing of hard-to-make technological objects in which defects have low sound reflection; b) ultrasonic structure diagnostics of solid (specimens) set far from the ultrasonic by using edge volume transverse and longitudinal modes; c) creation of new ultrasonic arrangements to sound and to receive transverse waves of different polarization.
The propagation of a pulsed signal of a surface wave over an object with a non-uniform surface layer, obtained, for example, as a result of surface hardening, with structural damage, is accompanied by the dispersion of the velocity of the wave carrying important information about the parameters of such a layer. The aim of the work is to study the relationship between the acoustic parameters of a pulsed acoustic signal of a surface and subsurface waves and the surface layer of steel specimens hardened by high-frequency hardening, and gray iron-chill. Features of the surface and subsurface waves application for ultrasonic evaluation of physicomechanical properties of solids. Strenghtned inhomogeneous surface layer.A brief analysis of the known works on determining the depth of hardened surface layers by various methods, including high-frequency hardening, cementation, etc., is carried out. Based on the Oulder integral expression. The dependence connecting the wave velocity, its frequency, the depth of the hardened layer and the spatial distribution of hardness represented as a step with a changing slope of its side surface simulating the transition zone of the hardened layer are calculated.Using the pulse method and low-aperture transducers with a frequency of 1−3.8 MHz, the dependences of the surface wave velocity on the cutting height of a layer hardened by HDTV hardening are obtained. A comparison of experimental data and calculations of the theoretical model showed a good qualitative correspondence between them, demonstrate a high «sensitivity» of the method in relation to the nature of the change in hardness over the depth of the hardened layer. It is shown that the proposed approach is promising for solving the inverse problem of restoring the spatial distribution of hardness based on experimental data.The goniometric method was approbated to determine the dependence between amplitude-angle characteristics and depth of the surface steel layers hardened by high-frequency hardening and depth of hardened gray iron specimens layer – with chill. It is shown that the optimal angle corresponding maximum of excited surface wave amplitude in steel specimens is decreasing up to 24–26'vs. hardened depth layer. But when the tested specimens from cast iron this angle decreasing is nearly of 6°. Recommendations on the use of research results in practice are given.
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