The efficiency of a wastewater treatment process may be affected by several factors including the scale at which the system is operating. This study aimed at investigating the influence of scale on a poultry slaughterhouse wastewater treatment process. The process is comprised of several units including electrolysis, membrane filtration, and ultraviolet irradiation. The results of the industrial-scale wastewater treatment plant of the Izevski poultry farm slaughterhouse in Kazakhstan were compared with those of a lab-scale wastewater treatment process under the same conditions. The traditional and water quality index (WQI) approaches were used to present the results and the drinking water quality standards of Kazakhstan were used as a reference. The industrial and lab-scale plants showed high purification efficiency for most of the studied water quality parameters. The comparative analysis based on the WQI showed that the industrial-scale wastewater treatment plant outperforms the lab-scale wastewater treatment process.
Industrial activities produce a variety of pollutants that may not be easily treated using centralized wastewater treatment systems based on a single treatment unit. The variability of the pollutants brings the importance of industrial-specific integrated wastewater treatment plants such as integrated membrane filtration systems. However, the performance of a membrane filtration process can be highly affected by the presence of high amounts of suspended particles in the raw wastewater. Therefore, proper selection of a pre-treatment unit prior to a membrane filtration wastewater treatment system is a key aspect of its performance. This study investigated the performance of an integrated membrane filtration treatment system connected to an electrochemical process (pre-treatment) on the purification of a poultry slaughterhouse wastewater toward achieving a high-quality effluent. The industrial-scale treatment plant installed at the Izhevsk Production Corporative (PC) poultry farm in Kazakhstan is composed of an electrochemical, ultrafiltration (UF), and reverse osmosis (RO) as the main treatment units. From the analysis results, the electrochemical pre-treatment unit was observed to be highly effective for the removal of some physicochemical parameters such as turbidity, color, total suspended solids, total iron, aluminum, chemical oxygen demand, and biochemical oxygen demand; with removal efficiency ranging from 71 to 85%. The low removal efficiency of the pre-treatment system was also observed from free and total chlorine, nitrites, nitrates, phosphates, and ammonium nitrogen; with removal efficiency ranging from 4 to 45%. While in general, the overall treatment train was observed to be highly efficient for some physicochemical parameters such as turbidity, color, total suspended solids, as well as chemical and biochemical oxygen demand; maintaining almost 100% removal efficiency throughout the study period. Also, the high removal efficiency of the electrochemical pre-treatment processes led to a relatively low rate of cake formation on the membrane filters.
With the interest to reuse and recycle the wastewater for technological use, this project aims to test the treatment of wastewater from poultry slaughterhouse industry from three main sections of the poultry slaughtering process, defeathering, eviscerating and cooling processes. The samples for the project were obtained from Izhevskoe a Kazakhstani company. The technology used is a combination of electrocoagulation, ultrafiltration, and photochemical system and its goal is to provide treated water that can be re-utilized in the poultry industry for sterilization of technical equipment without contaminating and affecting the quality of the poultry products. The treatment of wastewater samples lasted in total for 40 min. From the results, it was found that indicators such as BOD, COD, and phosphates had removal efficiency of almost 100%, while the microbiological colonies were all eradicated from then wastewater making the treated water microbes free. Hence, proving this system to be effective for the treatment of poultry slaughterhouse wastewater and safe for technological reutilization.
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