Although two-dimensional nanosheets like graphene could
be ideal
atomic coatings to prevent corrosion, it is still controversial whether
they are actually effective due to the presence of parasitic effects
such as galvanic corrosion. Here, we reported a reduced graphene oxide
(RGO) coating strategy to protect sintered Cu metal powders from corrosion
by addressing the common galvanic corrosion issue of graphene. A layer
of silane molecules, namely, (3-aminopropyl)triethoxysilane (APTES),
is deposited between the surface of Cu particles and the graphene
oxide (GO), acting as a primer to enhance adhesion and as an insulating
interlayer to prevent the direct contact of the Cu with conductive
RGO, mitigating the galvanic corrosion. Due to this core–shell
coating, the RGO uniformly distributes in the Cu matrix after sintering,
avoiding aggregation of RGO, which takes place in conventional GO-Cu
composites. The dual coating of GO and silane results in bulk samples
with improved anticorrosion properties, as demonstrated by galvanostatic
polarization tests using Tafel analysis. Our development not only
provides an efficient synthesis method to controllably coat GO on
the surface of Cu but also suggests an alternative strategy to avoid
the galvanic corrosion effect of graphene to improve the anticorrosion
performance of metal.