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Tunu is a mature giant gas and condensate field locate in Mahakam Delta, East Kalimantan, Indonesia. The field has been in development for almost 30 years and currently has been considered as a mature field where to put a state of an economic well has become more challenging nowadays. The deeper zone of Tunu has no longer been considered as profitable to be produced and the current focus is more on the widespread shallow gas pocket located in the much shallower zone of Tunu. One phase well is architecture without 9-5/8" surface casing. OPW is one-section drilling using a diverter mode from surface to TD without using BOP. Historical for OPW is began from 2018, where drilling reservoir section using diverter mode in two-phase. In 2018 also succeeded in performing perforated surface casing. Due successfully in drilling operation using diverter and perforated surface casing, in 2019 drilling trials for OPW were carried out. Until now, the OPW architecture has become one of the common architecture used in drilling operations as an optimization effort. Until December 2020 PHM has completed 15+ OPW wells. A general comparison of OPW and SLA well is at the cost of constructing a well of approximately 200,000 - 300,000 US$. The disadvantages of OPW wells are more expensive in the mud and cement section when using a 9-1/2" hole, but in terms of the duration, OPW drilling time is more efficient up to 2-3 days. If viewed from the integrity of the OPW wells, from 15 OPW wells that have been completed, only 2 of them have SCP.
Tunu is a mature giant gas and condensate field locate in Mahakam Delta, East Kalimantan, Indonesia. The field has been in development for almost 30 years and currently has been considered as a mature field where to put a state of an economic well has become more challenging nowadays. The deeper zone of Tunu has no longer been considered as profitable to be produced and the current focus is more on the widespread shallow gas pocket located in the much shallower zone of Tunu. One phase well is architecture without 9-5/8" surface casing. OPW is one-section drilling using a diverter mode from surface to TD without using BOP. Historical for OPW is began from 2018, where drilling reservoir section using diverter mode in two-phase. In 2018 also succeeded in performing perforated surface casing. Due successfully in drilling operation using diverter and perforated surface casing, in 2019 drilling trials for OPW were carried out. Until now, the OPW architecture has become one of the common architecture used in drilling operations as an optimization effort. Until December 2020 PHM has completed 15+ OPW wells. A general comparison of OPW and SLA well is at the cost of constructing a well of approximately 200,000 - 300,000 US$. The disadvantages of OPW wells are more expensive in the mud and cement section when using a 9-1/2" hole, but in terms of the duration, OPW drilling time is more efficient up to 2-3 days. If viewed from the integrity of the OPW wells, from 15 OPW wells that have been completed, only 2 of them have SCP.
A limited remaining reserve is one of the challenges commonly found in mature field development. Swamp fields in the Mahakam block is an example of mature field development which leads to a marginal operation. Delivering wells more economically is one of the key points to survive during those conditions. Rig operation with a significant daily expenditure could be a way for improvement to yield economic wells. In general, an efficient rig operation would deliver wells in a shorter duration and at a lower cost. In order to lessen the well duration, two aspects could be improved: performing co-activity operation to shorten the horizontal time (preparation) and mastering drilling practices to shorten the vertical time (drilling). In the co-activity operations aspect, various initiatives have been implemented, such as rigless operations, batch drilling, and offline or simultaneous activities. While in the drilling practices aspect, drilling parameters, bit design, connection practice, and team motivation were the areas that have been improved. This paper will elaborate further on those initiatives. Implementing massive co-activity operations and the best drilling practices have demonstrated a significant time saving of 24% for the shallow well (final depth around 1800 m) and 27% for the deep well (final depth around 4300 m) in the block. These practices have also made a new record of the fastest well completion in 2.17 days and the highest drilling ROP for 141 m/hour with drilling 2303 m in the first 24 hours. The record of most drilled length in 24 hours is the world best performance of RSS BHA as per Directional Driller Company worldwide record. As a result, the 2020 average cost of the shallow well was 2.6 MUSD while the deep well was 4.1 MUSD. Those massive co-activity operations and drilling practices have been properly executed since 2019 without any safety incident and related NPT. The positive results have helped the development project to survive in marginal conditions.
Mahakam block is a concession area of oil and gas fields currently operated by Pertamina Hulu Mahakam. This block is located across the Mahakam offshore and delta in East Kalimantan. Mahakam block has been producing oil and gas since more than 40 years ago and is categorized as brownfield due to its marginal reserves. Coming from that situation, new wells are required to sustain field production. With limited available slots on existing platform, drilling thru re-entry wells is introduced. However, conventional re-entry drilling operation is still not satisfactory to meet the economical cut-off for the remaining marginal reserve. A comprehensive re-entry well drilling strategy is continuously developed to optimize re-entry well drilling operation and significantly reduce the well cost. The strategy involves various optimizations from all drilling aspects. The first phase of re-entry well drilling evolution aims to eliminate invisible lost time from conventional re-entry drilling operation, by implementing rigless Plug and Abandonment (P&A) of parent well, eliminating BHA trips for milling casing & rathole during sidetrack preparation, and performing direct logging thru sidetrack window with wireline for reservoir data acquisition. After the first phase of re-entry well drilling evolution is established, the second phase of re-entry well drilling evolution is implemented to further reduce the well cost to meet the economic cut-off for the remaining marginal reserve, by focusing on optimization of drilling performance aspects, such as BHA optimization, fit to purpose bit selection, enhanced drilling parameter and fast connection. The result of comprehensive optimization of re-entry well drilling operation is very promising and shows a positive impact. At the beginning of re-entry well introduced in Mahakam, the well was completed within 32.3 days of well duration for 1 section drilling interval. The implementation of optimizations was performed in stages to assess the feedback thoroughly for better results thru the first phase and second phase of re-entry well drilling evolution, resulting in gradually reduction of well duration and also the well cost. The latest implementation in Peciko field where the well can be successfully completed within 7.2 days and becoming the fastest development well drilled in Offshore Mahakam area. The well cost is also significantly reduced by up to 60% compared to the first re-entry well performed with conventional method. The most important thing, all the initiatives have been executed in a safe manner without any major operation issues and successfully unlocked remaining marginal reserve to prolong the sustainability of Mahakam. The result of comprehensive optimization of re-entry well drilling operation significantly boosts the confidence for offshore field development, unlocking the way towards the Second Life of Mahakam. This strategy will become the new standard in drilling new development wells in Offshore Mahakam area to better adapt to the economic challenges. Furthermore, all the initiatives are also very feasible to be applied in other areas outside of Mahakam for the re-entry well campaign.
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