A new method for fabricating high resolution, hard-surface photomasks is proposed and investigated experimentally. The masks are prepared by first patterning a PMMA film deposited on a clear photomask plate by electron beam or deep u.v. exposure and then implanting 28Si+ ions until the PMMA film is converted to an opaque and hard masking medium. Results show that resolution is limited by the patterning process. Submicrometer-size features are resolved in the masks and they were used to transfer micrometer-size patterns to an SiO2 layer on a silicon wafer. Optical properties are suitable for both near u.v. (300-400 nm) and deep u.v. (200-250 nm) exposures. Mechanically, the films are well adhered to the substrate and the masks are more abrasion resistant than chromium masks. They resist chemical attack by acids, bases, and organic solvents, but are readily removed in an oxygen plasma. The ionbombarded PMMA film composition is mainly carbon in a highly cross-linked structure.As pattern dimensions become smaller to meet the demands of very large scale integration, there is a continuing search for improved methods for imaging those patterns on the semiconductor wafer. Experimental ion beam and x -r a y exposures (1, 2) show promise for resolution below 0.1 ~m. Electron beam exposure (3) provides resolution below 0.5 ~m and is presently used for patterning high resolution photomasks. Submicrometer resolution has also been demonstrated using deep ultraviolet (u.v.) exposures (4). Polymethyl methacrylate (PMMA) is an important resist for all of these high resolution imaging techniques (5).It is k n o w n (6) that ion b o m b a r d m e n t of organic materials can lead to structural changes on the molecular level caused by b o m b a r d m e n t -i n d u c e d bond r e a r r a n g e m e n t processes. Such processes result in changes in the optical and mechanical properties of organic films (7). Using high doses of 40Ar+ ions, Hashimoto et al. (8) have modified the properties of near u.v. photoresist films, such as AZ 1350, so that they function as the masking medium in an otherwise conventional photomask for integrated circuit lithography. We have e~tended that concept to include resists, such as PMMA, that are sensitive to more energetic radiation and can be patterned by high resolution lithographic methods. The objective of this work is to take advantage of the higher resolution associated with the use of such resists, coupled with the elimination of a n etching step, to improve the quality and simplify the fabrication of high resolution hard-surface photomasks.This paper describes a mask fabrication process wherein a PMMA film deposited on a transparent substrate is first patterned by electron beam or deep u.v. exposure and then bombarded with energetic 2sSi+ ions. Resolution results are presented. Optical properties, abrasion resistance, and chemical resistance are evaluated in terms of practical photomask requirements. A film composition analysis based on Auger electron and x -r a y photoelectron spectroscopies is ...