Recently,
slug-flow crystallizers (SFCs) have been proposed for
continuous manufacturing of colloidal quantum dots (QDs). Despite
the intriguing advantages of SFCs for controlled manufacturing of
QDs, it has been difficult to account for the wide crystal size distribution
(CSD) caused by slug-to-slug (S2S) variation, and the absence of a
modeling and control framework made it challenging to fine-tune the
QD size distribution. In response, we developed a computational fluid
dynamics (CFD) model to simulate the S2S variation in SFCs. The results
from the CFD model were integrated with a slug crystallizer model,
which can describe the effect of S2S heterogeneity on crystallization
of QDs in SFCs. Specifically, the slug crystallizer model was constructed
by combining a continuum model with a kinetic Monte Carlo model. Based
on the proposed CFD-based multiscale model, an optimal operation problem
was formulated to ensure a good set-point (QD size) tracking performance
and a narrow CSD.