In electric vehicles (EVs), owing to the necessity of large amounts of energy and power, lithium-ion batteries need to be used in series and parallel configurations. However, the performance of the battery pack is lower than that of any single cell within the pack because of the inconsistency among the packed cells. Herein, the inconsistent voltages of unpacked cells due to varying capacities during discharge are analyzed to provide mechanical reason for inconsistency of battery pack. In terms of dispersion and symmetry, the statistical characteristics of voltage distribution are described using Weibull parameters and is investigated using a numerical analysis of the characteristic voltage curve. The numerical analysis results agree well with the experimental and statistical ones, which confirms that voltage inconsistency originating from manufacturing processes is primarily related with capacity inconsistency and the features of the voltage curves. Furthermore, this numerical approach can provide not only significant theoretical insight into the formation and evaluation of voltage inconsistency; but also practical guidance for controlling the quality of cell production and state estimation for the battery pack due to its low computational cost.
INDEX TERMSVoltage inconsistency, inconsistency model, weibull probability model, 4-d probability nephogram, dispersion and symmetry of voltage distribution.