Abstract-We consider the problem of choosing the gate sizes or scale factors in a combinational logic circuit in order to minimize the total area, subject to simple RC timing constraints, and a minimum-allowed gate size. This problem is well known to be a geometric program (GP), and can be solved by using standard interiorpoint methods for small-and medium-size problems with up to several thousand gates. In this paper, we describe a new method for solving this problem that handles far larger circuits, up to a million gates, and is far faster. Numerical experiments show that our method can compute an adequately accurate solution within around 200 iterations; each iteration, in turn, consists of a few passes over the circuit. In particular, the complexity of our method, with a fixed number of iterations, is linear in the number of gates. A simple implementation of our algorithm can size a 10 000 gate circuit in 25 s, a 100 000 gate circuit in 4 min, and a million gate circuit in 40 min, approximately. For the million gate circuit, the associated GP has three million variables and more than six million monomial terms in its constraints; as far as we know, these are the largest GPs ever solved.