In
the pyrolysis process, tar material may cause operational problems,
such as pipe plugging, condensation, and tar aerosol formation. An
unusual approach should be introduced to solve carbon deposition over
a catalyst, which was a serious problem in the tar decomposition process.
The kinetic analysis was evaluated in detail by the proposed system,
tar decomposition over a porous catalyst of iron ore. Decomposition
of lignite tar exhibited similar profiles of H2 and CO
generation, which was rising shortly at the beginning of the reaction
because the ore catalyst still owned high activity and there was no
carbon poisoning. However, the excessive carbon deposition also occurred
simultaneously. Both the kinetic constant and deactivation factor
were evaluated successfully using a simple proposed model with ranges
of 0.1275–0.5523 and 1.7206–2.5310 s–1, respectively, at 500–700 °C. The activation energy
was also calculated on the basis of the Arrhenius equation, which
was 44.86 kJ/mol. The deactivation factor exhibited a similar tendency
with the amount of carbon deposition within pores of iron ore. It
means that the carbon deposition within pores of ore was highly affected
by catalyt activity. However, the high carbon content within an inactive
ore catalyst offered an extra benefit in the steel production as raw
material. Therefore, the tar decomposition over a porous iron ore
was a promising catalyst, which was a cheap and abundant natural resource.
In addition, this proposed system also offered a solution for problems
related to the raw material, energy, and environment in the ironmaking
industry.