Thermosetting
epoxy resin (EP) has a high fire hazard that generates
a lot of heat and toxic fumes, which is considered a prominent drawback
that limits the practical application of EP. Therefore, inspired by
the column-to-beam architecture, the BN-PDA-MXene nanohybrid was developed
via covalent cross-linking and hydrogen bonding. The results showed
that the stable column-to-beam architecture not only prevented the
stacking of 2D nanosheets but also built a labyrinth-type array in
the EP matrix, which was beneficial to enhancing the thermal stability
and flame-retardant performance of EP composites. In particular, with
the addition of the 2% BN-PDA-MXene nanohybrid, the maximum mass loss
rate (MLRmax) of the EP composite was reduced and the char
residue increased. Meanwhile, compared with pure EP, there was a marked
reduction of 22.2% in the peak heat release rate, demonstrating the
suppressed heat release. Furthermore, EP/BN-PDA-MXene had excellent
smoke suppression performance, which was mainly reflected by the downward
trend of the peak smoke production rate, total smoke production, and
peak CO production rate, together with an obvious reduction of 39.9%
in smoke factor. By studying the char residue, it was confirmed that
the BN-PDA-MXene nanohybrid had a certain inhibitory effect on the
fire hazard of EP due to its lamellar barrier effect, as well as the
catalytic detoxification and catalytic carbonization of transition
elements.