Amorphous Na0.7CoO2–Na
x
MO
y
(M = N, S, P, B,
or C) positive electrode active materials were synthesized by a mechanochemical
technique to achieve high capacities and improved cyclabilities owing
to their open and random structures. As none of the X-ray diffraction
peaks are attributable to the starting materials, it was clear that
the reaction between Na0.7CoO2 and Na
x
MO
y
had been successful.
The prepared Na0.76Co0.8N0.2O2.2 (80Na0.7CoO2·20NaNO3 (mol %)) was easily densified by pressing at room temperature, and
then applied as a positive electrode in bulk-type all-solid-state
sodium cells (Na15Sn4/Na3PS4 glass-ceramic/Na0.7CoO2–Na
x
MO
y
). The cell based
on the Na0.76Co0.8N0.2O2.2 active material without any conductive additives in an ultrathick
positive electrode layer (∼50 μm thickness) operated
as a secondary battery at 25 °C. The average discharge voltage
was 2.9 V, and the initial discharge capacity was 70 mAh g−1 of
the positive electrode. This cell exhibited a higher discharge voltage
and a larger capacity than cells employing crystalline Na0.7CoO2 or milled Na0.7CoO2 as the
positive electrode. The electrochemical properties of Na0.7CoO2 were therefore improved by amorphization with NaNO3. Furthermore, the cell with the composite electrode containing
a conducting additive gave a discharge capacity of 170 mAh g−1
of Na0.76Co0.8N0.2O2.2, which is the highest reported to date for all-solid-state sodium
cells based on oxide positive electrodes. Therefore, the amorphization
of layered transition-metal oxides with sodium oxy-acids is an effective
way to achieve novel active materials with high capacities.