Several lignin based expanders underwent various physical and chemical tests. The results were compared with life time measurements for batteries with the same expanders. The aim was to gain understanding of the interactions between the expanders and the other components in the lead acid battery, and also, if possible, to find a quick and reliable screening test for the life time of batteries. The low pH of the sulphuric acid electrolyte will give both hydrolysis of the lignins and condensation. Hydrolysis seems to be detrimental to the performance. The lignosulphonate expanders seem to promote a dissolution-precipitation mechanism for lead sulphate formation.
BackgroundExpanders in lead acid batteries influence the size and shape of the lead sulphate particles formed during discharge [1][2][3][4][5][6][7]. In previous work [8] we looked at the interactions between the lignosulphonate expander and the different solid phases present in a lead acid battery. In this work we will look at the interaction with the electrolyte, that is sulphuric acid, and the lead ions dissolved in the sulphuric acid.The expander greatly improves the performance of starter, lightning and ignition (SLI) batteries. The cold cranking ability is greatly improved, and the life time of the battery is several times longer than without the expander. Many natural and synthetic organic compounds have been used for this purpose [1]. Lignosulphonates have proven to be very well suited as expanders [1,2,9].The construction and testing of batteries is a time and energy consuming process. Several simple tests to screen the expander have been suggested. In this work we investigate whether simple properties of the expander can be used to predict to expander performance, and thus speed up the development time for new expanders. Understanding of the mechanism responsible for the performance of the expanders is also needed.
Experimental
Surface tensionThe surface tension was determined by a Cenco de Nou¨y tensiometer with a platinum ring. The solutions used were 0.01-5% lignin in a phosphate buffer at pH approximately 6, or in unbuffered sulphuric acid solutions. The temperature was 23°C. The values given are the average of three measurements. The experimental uncertainty is less than 0.2%. The surface tension is a measure of the surface activity of the lignins.
Precipitation pHThe precipitation pH was determined by dissolving the lignosulphonates in water and adding sulphuric acid until a precipitate or cloudy solution formed. Solutions with lignin in 6% sulphuric acid were filtered and the molecular weight distribution determined for the soluble fraction in this acid.
High temperature stabilityThe high temperature stability was determined in two different ways. 2500 ppm of the lignosulphonates were dissolved in sulphuric acid at three different strengths, e.g. pH 1, pH 3 and pH 5. The solutions were kept at room temperature, at 65°C, and at 105°C. The molecular weight distributions were checked at different times.The high temperature stability was also d...