In this paper, cabling constraints of different photovoltaic (PV) configurations is addressed in three steps: 1) a cable selection criterion is developed in accordance with metric system defined by American Wire Gauge (AWG), 2) a mathematical model is designed, which estimates the cable length for any array size, and 3) cost functions are devised owing to estimate the cables capital expenditure. The aforementioned steps are developed for Series (S), Parallel (P), Series-Parallel (SP), Total-cross-tied (TCT), Bridge-Link (BL) and HoneyComb (HC). A comprehensive mathematical model is developed for each of the above mentioned architectures in the context of cabling cost versus energy payback time. This cost analysis provides a clear snapshot to the designers of PV plant about the capital investments of cabling system of specific architecture and its potential energy payback time. At the end, a design example for each configuration is presented against an array size of 10×2 PV panels. INDEX TERMS Series-parallel (SP); Bridge-Linked (BL); HoneyComb (HC); Total Cross tied (TCT), Cabling Constraints, Cost Analysis NOMENCLATURE WM Width of module LM Length of module BL Base Length RSP Distance of row spacing ISC Short Circuit Current of PV Module L MM Cable length between two consecutive modules within a string LStr-Str Cable length between two consecutive strings LCab(M_M) Total cable length for module-to-module LCab(Str-Str) Total cable length for string-to-string L RT Extra round trip of cable length to reach inverter θ1 PV Tilt Angle θ2 Solar Elevation Angle NM Number of Modules in a String Nstr Number of Strings in an Array NHC No of Inter Strings Connection in Honey Comb Array IM_M Module-to-module current IStr-Str String-to-string current TCF Temp. Correction Factor TH Highest temperature of installation field (−) Rated current module-to-module (−) Rated current module-to-module CCab(M-M) Cost of cable module-to-module CCab(Str-Str) Cost of cable string-to-string CTotal Total cost of cabling This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.