The effect of CeCl 3 and CeCl 3 + H 2 O 2 additions to a nitric acid solution for desmutting of 2024 T3 aluminum alloy has been investigated using scanning electron microscopy and energy dispersive X-ray analysis, potentiodynamic polarization and X-ray photoelectron spectroscopy. No S-, θ-phase and Al-Cu-Fe-Mn-(Si) particles were detected on the alloy surface after desmutting with added CeCl 3 . A similar result was attained with addition of H 2 O 2 , although with slower removal of the particles. In contrast, θ-phase, Al-Cu-Fe-Mn-(Si) and dealloyed S-phase particles remained following desmutting in nitric acid alone. The absence of the particles on the alloy surfaces following desmutting in the presence of CeCl 3 was also confirmed by potentiodynamic anodizing of the alloy in H 2 SO 4 solution. Surface pre-treatment of aluminum alloys is important for improvement in the properties and the anticorrosion performance of anodic films and conversion coatings used in the aerospace industry.
1The main purpose of the pre-treatment is to prepare a reproducible, chemically active surface for application of the subsequent treatment. The pre-treatment of the alloys involves several steps, including degreasing, acid or alkaline etching and desmutting.Enhanced mechanical properties of the alloys are achieved by addition of alloying elements that form second phase particles.2,3 The presence of cathodically active intermetallics on the alloy surface sustains cathodic reactions that cause susceptibility to corrosion due to microgalvanic coupling between the intermetallics and the aluminum matrix and the associated alkiline corrosion. Porous anodic films formed on Al-Cu alloys are less regular than films produced on high purity aluminum due to the incorporation of copper into the film and oxygen evolution during anodizing. 4 Furthermore, the anodic layer formed on the intermetallic particles has an altered morphology and contains various defects, thus providing reduced corrosion protection compared with the aluminum matrix. [5][6][7] For the last two decades, rare earth metals (cerium, neodymium and lanthanum) have been investigated in surface treatments for enhancing the corrosion resistance of anodized aluminum alloys. [8][9][10] The treatments can reduce the number of residual cathodic intermetallic particles on the alloy surface and hence enable formation of an anodic film that contains fewer defects. In this regard, relatively little information about cerium-containing desmutting solutions has been published. 8,[11][12][13] Hughes et al. Subsequently, Hughes et al. 12 and Kimpton et al. 13 investigated a lower etch rate cerium-containing desmutter (0.5 M H 2 SO 4 + 0.05 M (NH) 4 Ce(SO 4 ) 4 · 2 H 2 O) for pre-treatment of 2024 T3 and 7075 T6 aluminum alloys, which was shown to improve the performance of subsequently applied cerium conversion coating.In the present work, alkaline etching followed by desmutting in nitric acid with CeCl 3 and CeCl 3 / H 2 O 2 additions are investigated for the removal of intermetallics from th...