Among the many additive manufacturing (AM) processes for metallic materials, selective laser melting (SLM) is arguably the most versatile in terms of its potential to realize complex geometries along with tailored microstructure. However, the complexity of the SLM process, and the need for predictive relation of powder and process parameters to the part properties, demands further development of computational and experimental methods. This review addresses the fundamental physical phenomena of SLM, with a special emphasis on the associated thermal behavior. Simulation and experimental methods are discussed according to three primary categories. First, macroscopic approaches aim to answer questions at the component level and consider for example the determination of residual stresses or dimensional distortion effects prevalent in SLM. Second, mesoscopic approaches focus on the detection of defects such as excessive surface roughness, residual porosity or inclusions that occur at the mesoscopic length scale of individual powder particles. Third, microscopic approaches investigate the metallurgical microstructure evolution resulting from the high temperature gradients and extreme heating and cooling rates induced by the SLM process. Consideration of physical phenomena on all of these three length scales is mandatory to establish the understanding needed to realize high part quality in many applications, and to fully exploit the potential of SLM and related metal AM processes. arXiv:1709.09510v1 [physics.app-ph] 4 Sep 2017 1.4. Differentiation of related additive manufacturing processes for metals References and comparisons to other powder-bed metal AM processes such as electron beam melting (EBM) and selective laser sintering (SLS) will be useful from time to time in the foregoing discussion [97,98,50,52,68]. Similar to SLM, the EBM process represents a powder bed-based additive manufacturing process where pre-defined contours are selectively melted in successively deposited powder layers. While SLM applies a laser beam as energy source, EBM is based on an electron beam. EBM is only applicable to electrically conductive materials and has to be