To provide a fundamental understanding regarding the
potential of nanoparticle-induced viscosity reduction in segmented
block copolymer-based nanocomposites, the shear rheological behavior
of segmented polyurethane/C60 nanocomposites (NPUs) was
studied up to 2 wt % C60, and the results were complemented
by several dynamic and structural probes. The same microstructural
features and dynamical relaxations were revealed for each matrix (PU)
and its corresponding NPUs in the absence of deformation, representing
the lack of difference in their dynamical behaviors at all studied
C60 content. Under shear, however, interesting changes
in the terminal rheological properties of PUs were observed in the
presence of a C60 nanofiller. An anomalous terminal shear
viscosity (η0) reduction was found for microphase-mixed
PUs at a low C60 content of up to 0.5 wt %. However, the
microphase-mixed NPUs containing a higher C60 content as
well as the microphase-separated NPUs showed a higher η0 than their matrices. Slippage at the polymer/C60 interfaces was suggested as a possible mechanism behind the viscosity
reduction, which appeared controllable by the degree of microphase
separation, the ratio of slip length to the nanoparticle size, and
the stiffness of segments. Accordingly, an effective slip length, b
eff, was considered as the key factor in controlling
the observed noncontinuum effects regarding the nanoparticle-induced
viscosity reduction in the microphase-mixed PUs. When most C60 nanoparticles of radius r are positioned on the
hard segments (HSs) of microphase-mixed PUs, b
eff/r > 1 can lead to viscosity reduction,
while the localization of C60 in the vicinity of soft segments
(SSs) increased the matrix’s η0. A semiuniversal
curve was also found to roughly estimate the η0 values
of various NPUs.