Materials that catalyze the hydrogen
evolution reaction (HER) are
important for producing H2 as a zero-emission fuel. Ru-based
materials are becoming increasingly studied as HER catalysts because
they often perform comparably to Pt, the benchmark for this reaction.
Despite the availability of a growing number of high surface area
Ru-based HER catalysts, these materials can be challenging to synthesize.
In contrast, bulk Ru-based materials can be readily synthesized by
using established solid-state chemistry techniques. While bulk compounds
are undesirable as practical catalysts because of their low surface
areas, they allow candidate catalysts that are not yet accessible
as high surface area materials to be evaluated and studied. Using
this approach for Ru-based materials, we show here that the surfaces
of millimeter-scale single crystals of the intermetallic compound
Ru4Al13 become rough, pitted, and enriched in
Ru, consistent with computed Pourbaix diagrams, upon exposure to acid
due to selective Al leaching. The resulting material, having a Ru-rich
Ru–Al surface and a Ru4Al13 core, catalyzes
the HER in 0.5 M H2SO4 with overpotentials of
18 and 39 mV at current densities of −10 and −100 mA/cm2, respectively, when normalized to geometric surface areas.
These values are comparable to higher surface area nanoparticle catalysts,
including Pt. This in situ acid-mediated evolution
of a bulk crystal into a surface-roughened derivative demonstrates
a pathway for engineering catalytic materials that can be readily
made as bulk crystals but not yet as higher surface area nanostructures.