The development of an efficient, low-cost synthesis of the novel
wheat fungicide silthiofam (1) is described. Improvements to
the original Discovery route allowed 300 kg of material to be
prepared in two, overlapping pilot-plant campaigns. Thereafter,
efforts were focused on further optimizing the pilot-plant route,
and on devising alternate, lower cost routes to silthiofam. One
potential new route involved a cycloaddition reaction between
3-mercapto-2-butanone and N-(2-propenyl)-3-trimethylsilylpropynamide. The cyclic product could be directly dehydrated
to silthiofam, however the overall yield was modest, raw
material costs were high, and there were purification problems.
The route ultimately selected for development proceeds in 6
chemical steps and about 60% yield from the inexpensive
precursors 3-chloro-2-butanone and methyl 3-methoxyacrylate.
Key features of the route are a novel thiophene-3-carboxylate
synthesis involving cycloaddition of 3-mercapto-2-butanone with
the acrylate followed by acid catalyzed aromatization, the room
temperature formation and silylation of a thiophene-3-carboxylate dianion, and conversion of the resulting carboxylic acid
into silthiofam with negligible loss of the silyl group. The process
involves isolation of just two intermediates, only one of which
is purified, and uses only three organic solvents, all of which
are recycled. It can be run safely on large scale to give high-purity silthiofam.