Although
the environmentally friendly waterborne epoxy
(WEP) coatings
exhibit high adhesion to substrates, the abundant hydrophilic groups
in those coatings always bring about poor anticorrosion performance.
Herein, a nonionic WEP emulsifier with the lipophilic–hydrophilic–lipophilic
(L-H-L) structure has been successfully prepared to enhance the anticorrosion
performance of the WEP coating. After the hydrophilic chains formed
between polyethylene glycol (PEG) and hexahydrophthalic anhydride
(HHPA) are terminated by epoxy resin (E51), the WEP emulsifier with
the L-H-L structure can be obtained, which is then used for preparing
the WEP emulsion with regular shape, small particle size, uniform
distribution, and high stability by the phase inversion method. The
WEP coatings of uniform thickness (110 ± 15 μm) without
anticorrosion fillers can be prepared by spraying. The results of
electrochemical impedance spectroscopy (EIS) show that the WEP-PEG2000-10%
coating exhibits high anticorrosion performance with the low-frequency
impedance value as high as 7.47 × 109 ohm·cm2 after being immersed in 3.5 wt % NaCl solution for 60 days.
Actually, the L-H-L structure effectively reduces the free hydrophilic
groups in the WEP coating, thus significantly improving the anticorrosion
performance. This study provides new insight on developing novel inherent
WEP coating with high anticorrosion performance.