A Study of Aluminum Honeycomb Structures under Dynamic Loading, with Consideration Given to the Effects of Air Leakage

Abstract

Aluminum honeycomb structures are used in the construction of protective materials due to the positive relationship between their mass and their energy-absorbing properties. Applying such materials in the construction of large machinery, such as military vehicles, requires the development of a new method of finite element modeling, one that considers conditions with high strain rates, because a material model is currently lacking in the available simulation software, including LS-DYNA. In the present study, we proposed and verified a method of numerically modeling honeycomb materials using a simplified Y element. Results with a good level of agreement between the full core model and the Y element were achieved. The obtained description of the material properties was used in the subsequent creation of a homogeneous model. In addition, we considered the influence of increases in pressure and the leakage of the air entrapped in the honeycomb cells. As a result, we were able to attain a high level of accuracy regarding the stress values across the entire range of progressive failure, from the loss of stability to full core densification, and across a wide range of strain rates.

The Out-Of-Plane Compression Behavior of In Situ Ethylene Vinyl Acetate (EVA)-Foam-Filled Aluminum Honeycomb Sandwich Structures

“…Its specific hexagonal shape ensures that the cell walls are arranged symmetrically and periodically in the maximum volume using the minimum amount of material, as seen in the honeycomb of bees in nature. Many theoretical and experimental studies have been conducted on the mechanical properties and damage mechanism of AHCs with characteristic geometric parameters such as cell size, wall thickness, and core thickness [6][7][8][9][10][11][12]. According to these studies, the mechanical property of high strength in the out-of-plane direction compared to the other two in-plane directions (longitudinal/ribbon and width/transverse to ribbon) due to their anisotropic nature has been demonstrated [8,13].…”