We report on the terahertz analysis of an internal structure of an ultra-high molecular weight polyethylene (UHMWPE) composite material, which is based on the HB10-tape from Dyneema . This type of composite is very hard and resistant and therefore it is often used to manufacture personal armors such as bulletproof vests and helmets. The multilayer structure of the UHMWPE composite was investigated by means of a raster scanning time domain spectroscopy technique in a reflection configuration. The mechanism of the formation of many shifted in time THz pulses (reflected from the internal layers of the sample) originates from the periodic modulation of the refractive index along the propagation of the radiation. This modulation is connected with alternate layers of fibers, each having different direction (perpendicular to each other). As a result we obtained the detailed three dimensional profile of the 3.3-mm thick sample with all 74 layers clearly visible. Thicknesses of all layers, having around 45 µm each, were determined. Moreover, it is also possible to identify internal defects i.e. delaminations in the internal structure of this composite material.

Stereolithography (SLA) is an additive manufacturing process based on the photocuring of resins with the use of UV light. The printed samples can be used not only for the visualization of structures, but also to develop elements of real constructions. In the study, SLA-printed samples made of Formlabs’ Durable Resin were tested in static, dynamic, and Hopkinson’s bar tests. The recommended UV and heat curing time for this resin is 60 min for each process. For the tests, 5-minute and 30-min curing times were also considered. The obtained stress-strain curves were compared. The resin showed a difference in response to the strain rate effect and a curing time influence was noticed. For the static tests, the post-curing time had the greatest effect with a very small standard deviation. For the dynamic tests, similar dependencies were observed but with a greater standard deviation. The tests at very high strain rates were associated with a much greater level of difficulty in execution, recording, and signal analyzing, and the influence of the exposure time on the mechanical properties was not straightforward. The tested resin showed strengthening with increases in the strain rate as well as in the curing time.

Honeycomb aluminum structures are used in energy-absorbing constructions in military, automotive, aerospace and space industries. Especially, the protection against explosives in military vehicles is very important. The paper deals with the study of selected aluminum honeycomb sandwich materials subjected to static and dynamic compressive loading. The used equipment includes: static strength machine, drop hammer and Split Hopkinson Pressure Bar (SHPB). The results show the influence of applied strain rate on the strength properties, especially Plateau stress, of the tested material. In each of the discussed cases, an increase in the value of plateau stresses in the entire strain range was noted with an increase in the strain rate, with an average of 10 to 19%. This increase is mostly visible in the final phase of structure destruction, and considering the geometrical parameters of the samples, the plateau stress increase was about 0.3 MPa between samples with the smallest and largest cell size for the SHPB test and about 0.15 MPa for the drop hammer test.

The multilayer structure of an ultra-high molecular weight polyethylene (UHMWPE) composite material was investigated in the terahertz (THz) spectral range by means of time-domain spectroscopy (TDS) technique. Such structures consist of many alternating layers of fibers, each being perpendicular to the other and each having a thickness of about 50 μm. Refractive indices of two composite samples and of a sample composed of four single layers (plies) having the same fiber orientation were determined for two orthogonal orientations of the electric field in a transmission TDS system. The birefringence of a single layer was measured, and the origin of this phenomenon is discussed. Using the TDS system in reflection, the formation of many pulses shifted in time was observed originating from reflections from interfaces of successive layers caused by the periodic modulation of the refractive index along the propagation of the THz radiation. This phenomenon is theoretically described and simulated by means of a transfer matrix method (TMM). A time-domain fitting procedure was used to determine thicknesses of all layers of the composite material. The reconstructed waveform based on the optimized thicknesses shows very good agreement with the measured waveform, with typical differences between measurements and simulations J Infrared Milli Terahz Waves (2015) between 3 and 7 μm (depending on the sample). As a result, we were able to determine the thicknesses of all layers of two multilayer (~200 plies) structures by means of the reflection TDS technology with high accuracy.

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