669.245:621.438 and V.
V. KramerA technology is developed for preparing wrought superalloy VZh175 for turbine disks using up to 100% conditioned waste. The technology developed makes it possible to obtain alloy no worse than that prepared from fresh charge materials with respect to alloying element content, impurities, structure, and mechanical properties. The cost of the alloy made using 100% conditioned waste is 20-30% lower than that for alloy melted by industrial technology using up to 50% conditioned waste.Creation of advanced engines and other objects for aviation technology is impossible without using new materials within them, including nickel superalloys, governing to a signifi cant extent an increase in the level of tactical and engineering properties, reliability, and life of these objects [1].Recently, at the All-Russia Research Institute of Aviation Materials (VIAM) wrought nickel superalloys have been developed for turbine disks and welded components of the hot channel of advanced gas turbine engines (GTE) and gas turbine installations (GTI), along wiyh the industrial technology for their production, which has made it possible to start their introduction into manufacture of objects at Aviadvigatel, NPO Saturn, and others [2]. However, extensive introduction of these alloys into domestic engine building is held back due to a requirement for highly alloyed scarce expensive components.In order to resolve this problem, apart from improvement of manufacturing technology for semifi nished products with the aim of improving effi ciency, it has been suggested that during melting of advanced wrought alloys conditioned waste obtained during their formation be used: ingot bottoms and risers, forging scrap, scrap components, etc.In order to retain alloy properties with the use of up to 100% conditioned waste, it is necessary to develop special production methods, providing a content of alloying elements and impurities during melting at the level of their content in metal prepared by industrial technology.Analysis of well-known theoretical situations of thermodynamics and kinetics of vacuum metallurgy shows that the most effective solution of this problem may be alloying materials with rare-earth metals (REM) [3][4][5][6].Experiences have been given in [7-10] of using REM in processing cast superalloy waste, which forms in engine building and repair plants, and having increased contamination by harmful impurities and nonmetallic inclusions [11][12][13].The authors have developed a resource-saving technology for processing cast superalloy waste, and an important role in implementing this technology was provided by REM whose introduction into waste made it possible to reduce considerably the level of harmful impurity content and nonmetallic inclusions in fi nished objects.Melting of alloy VZh175 was carried out in a VIAM2002 vacuum induction furnace in a crucible with a capacity of 20 kg. Pouring was carried out into a tube 90 mm in diameter with a heated insert for reducing shrinkage cavities and improving accept...