A study of ultra-precision ball rotating displacement measurement using laser focus deviation probes

Lu, Haijiao; Wang, Zhiwei; Ji, Chao; Yuan, Julong

doi:10.1177/0954405415611357

Cited by 2 publications

(3 citation statements)

References 15 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Sun built a highprecision rotary measuring instrument [5]; Chen designed a high-precision cylindrical profile measurement device [6]; Chen proposed a positioning linear scanning method based on small-size cylinders [7]. Due to the application to different occasions, it is difficult to realize the cylindricity detection by roundness meter measurement method for all the shaft systems, and in-situ measurement becomes an important means to detect cylindricity at present [2,8].…”

Section: Introductionmentioning

confidence: 99%

Shaft system profile reconstruction method based on L-shaped axial four-probe method

An¹,

Zhang²,

Liu³

et al. 2021

Meas. Sci. Technol.

View full text Add to dashboard Cite

The inability to extract spatial axis and radial multi-error coupling phenomenon exists in the process of axial profile reconstruction, which is essentially a first harmonic suppression problem as well as a multi-error decoupling problem. In this paper, a four-probe system is constructed based on an L-shaped arrangement in two adjacent planes. First, the mathematical model of the first harmonic suppression problem of the shaft system is established in the first plane, and the first harmonic component of roundness error is used as the axial reference for reconstructing the profile, and the value of the first-order harmonic component is solved by theoretical derivation, and the spatial axis of the reconstructed shaft system profile is fitted with it, which proves the correctness of the established mathematical model by the data simulation. Then, the radial mixed error detection is carried out in two adjacent planes in the axial direction, and the results measured at the two measurement positions are analyzed theoretically to obtain the tilt error decoupling formula. It breaks through the limitation that the error separation online detection cannot be performed in the standard ball measurement method. The experiment verifies that the accuracy of the spatial axis is improved by up to 0.5 μm after decoupling the tilt error, and the accuracy of the reconstructed circularity profile of a single section is improved by up to 2.657 mm. In the comparison experiment with the standard ball measurement method, the difference of the measured roundness error between the two methods does not exceed 1.2 μm, which proves that the online inspection method proposed in this paper can guarantee the accuracy of the reconstructing circularity profile.

show abstract

Section: Introductionmentioning

confidence: 99%

Shaft system profile reconstruction method based on L-shaped axial four-probe method

An¹,

Zhang²,

Liu³

et al. 2021

Meas. Sci. Technol.

View full text Add to dashboard Cite

show abstract

Section: Introductionmentioning

confidence: 99%

“…For these reasons, many researches have been studied for rotation error motion and roundness measurement techniques by various methods using non-tactile type sensing such as optical sensors and these are demanded ultra-high-precision measurement accuracy more and more. [1][2][3][4] Rotation error motion or roundness measurements are generally performed using runout data. As shown in Figure 1, the runout data include not only rotation error motions, but also unwanted error signals from roundness and setting errors.…”

Section: Introductionmentioning

confidence: 99%

Multi-probe system design for measuring the roundness and rotation error motion of a spindle using an error separation technique

Baek

Kim

Lee

et al. 2018

Proceedings of the Institution of Mechanical Engineers, Part B:

View full text Add to dashboard Cite

Fourier model–based multi-probe-error-separation is an error separation method that is useful for precise measurement of the rotation error motion of spindles or roundness profile of rotating machine parts. However, it is not yet widely used, because it suffers from the critical problem of harmonic distortion. This study explores the phenomenon of harmonic distortion in detail and analytically clarifies the principles behind its occurrence. The position at which harmonic distortion occurs can be calculated exactly and easily using principles related not only to probe arrangement angles, but also to measurement conditions such as data length and undulation range of interest. Based on these principles, we propose multi-probe system design guidelines for the effective selection of probe arrangement angles and avoidance of harmonic distortion. The reliability and usability of the proposed design method are verified by simulation tests; stable multi-probe-error-separation can easily be achieved using the proposed design technique. We conduct experimental tests using a special measuring system based on four probes composed of two different probe arrangement sets and verify that this multi-probe-error-separation method can acquire rotation error motion or roundness profile precisely without harmonic distortion.

show abstract

A study of ultra-precision ball rotating displacement measurement using laser focus deviation probes

Cited by 2 publications

References 15 publications

Shaft system profile reconstruction method based on L-shaped axial four-probe method

Shaft system profile reconstruction method based on L-shaped axial four-probe method

Multi-probe system design for measuring the roundness and rotation error motion of a spindle using an error separation technique

Contact Info

Product

Resources

About