Mechanically
flexible vertical-channel-structured thin-film transistors
(VTFTs) with a channel length of 200 nm were fabricated on 1.2 μm
thick colorless polyimide (CPI) substrates. All layers composing the
gate stacks were prepared by atomic-layer deposition (ALD) with a
good step coverage, and the process thermal budget was designed below
180 °C. Zeocoat was introduced as a spacer material to improve
the device characteristics by properly determining the process conditions
for clearly forming the vertical sidewalls. The transfer characteristics
of the fabricated flexible ZnO and IGZO VTFTs showed the field-effect
mobility of 3.31 and 6.57 cm2 V–1 s–1, the threshold voltages of 2.34 and 1.52 V, the subthreshold
swings of 1.42 and 0.34 V/dec, and I
ON/I
OFF of 1.13 × 104 and
5.16 × 105, respectively, after the postannealing
at 150 °C. The threshold voltage shifts (ΔV
TH) under positive and negative bias stresses (PBS and
NBS) were estimated to be +1.0, +1.8 V and −1.8, −3.8
V for 104 s for ZnO and IGZO VTFTs, respectively. The flexible
IGZO VTFTs delaminated by means of a laser lift-off process did not
show any marked degradation in device characteristics under mechanically
strained conditions at various radii of curvature (R
c). The ΔV
TH values
were also estimated to be +1.2 and −2.1 V under PBS and NBS
at R
c of 1 mm, respectively, demonstrating
stable bending reliability. Appropriate choices of spacer materials,
optimization of patterning process for spacer patterns, and ALD process
of IGZO active channel can be proposed as key process parameters for
guaranteeing excellent device performance of the oxide-channel VTFTs
in this work.