Methanol is considered an attractive hydrogen carrier
for fuel
cells via steam reforming reaction. The industrial Cu/ZnO/Al2O3 catalyst is widely used for its excellent activity
in various reactions. The function of aluminum was deemed to be indispensable
for catalytic activity and stability. However, the promotion mechanism
of aluminum on the Cu/ZnO catalyst for methanol steam reforming reaction
remains ambiguous. Herein, a series of aluminum-modified Cu/ZnO-xAl and Cu/ZnO + xAl catalysts with various
loadings were fabricated. Systematic characterizations (e.g., XRD,
TEM, H2-TPR, CO2–N2O titration,
CO2-TPD, and XPS) prove that incorporation of Al3+ ions into the ZnO lattice remarkably boosts the activity and stability
due to enhanced Cu–ZnO synergy. The properties and chemical
environment of Cu NPs were comprehensively investigated, and the Cu
surface areas, oxygen vacancies, and ZnO
x
sites were quantitatively measured. The correlation between turnover
frequency and catalyst structure proves that the aluminum-induced
Znδ+ or ZnO
x
sites at
the interface between Cu and ZnO play a dominant role in enhancing
catalytic performance. This insight into Cu–ZnO synergy induced
by aluminum may contribute to the design of high-performance catalysts
in the future.