Slow drying has been proposed as a way to improve the performance of polymer solar cells (PSCs) where the drying time for the coated films is increased using a condensed solvent vapor atmosphere. This work investigated the slow drying mechanism by using PSCs consisting of poly(3-hexylthiophene-2,5-diyl) (P3HT) and bis-[6,6]-phenyl-C61-butyric acid methyl ester (bis-PCBM) and focusing on the phase-separated morphology of bulk heterojunction films. With conventional spin casting, the power conversion efficiency (PCE) of the cells was very low (0.83%). The application of slow drying resulted in notable improvements in the short-circuit current density (5.85 → 8.07 mA/cm 2 ) and fill factor (0.12 → 0.55). Optimization of the thermal annealing and cathode interfacial conditions resulted in a high PCE of 4.05%. As the drying time was increased, the P3HT domains changed from connected band-like shapes to small separated ball-like shapes. The mechanism for this effect of slow drying on the bis-PCBM/P3HT cell characteristics is understood as follows: The slow drying causes the P3HT domains to separate into small pieces, which causes the area of the p−n interfaces to increase, resulting in an increase in free carrier generation and increased the short-circuit current density of PSCs. Organic photovoltaics have been actively studied as a major candidate for use in next-generation solar cells due to the several advantages they possess, including light weight, thin film, and low material cost.1-3 In particular, polymer solar cells (PSCs) can be made by applying a solution of p-type polymers and n-type fullerene-based small molecules, meaning that PSCs do not require expensive vacuum equipment, which can potentially reduce processing costs. The efficiency of PSCs has been drastically improved over the past decade. A cell efficiency of more than 10% has already been reported. 4 However, further improvement in efficiency is crucial for practical use.The performance of PSCs depends not only on the materials used but also their processing conditions. Thermal annealing 5-8 and solvent annealing 9-11 are representative techniques for improving solar cell performance. These methods have been extensively studied, and their effects on the short-circuit current density (J sc ) of PSCs have been clarified. They enhance the crystallinity of the constituent materials 5,6,9,10 and thereby increase the carrier mobility, leading to higher J sc .Unfortunately, these methods are problematic. Thermal annealing can only be applied to certain polymers, and solvent annealing requires an extremely long processing time (normally several hours).
10Another proposed method is "slow drying," in which the drying time of the coated films is reduced by increasing the solvent vapor pressure of the film coating atmosphere. [12][13][14][15] This method also effectively increases the J sc of PSCs. While this method resembles solvent annealing, it has a much shorter treatment time (10−20 min). Therefore, from the viewpoint of mass-manufacturing, slow drying has...