Aging population increase demands for solutions to help the solo-resident elderly live independently. Unobtrusive data collection in a smart home environment can monitor and assess elderly residents’ health state based on changes in their mobility patterns. In this paper, a smart home system testbed setup for a solo-resident house is discussed and evaluated. We use paired Passive infra-red (PIR) sensors at each entry of a house and capture the resident’s activities to model mobility patterns. We present the required testbed implementation phases, i.e., deployment, post-deployment analysis, re-deployment, and conduct behavioural data analysis to highlight the usability of collected data from a smart home. The main contribution of this work is to apply intelligence from a post-deployment process mining technique (namely, the parallel activity log inference algorithm (PALIA)) to find the best configuration for data collection in order to minimise the errors. Based on the post-deployment analysis, a re-deployment phase is performed, and results show the improvement of collected data accuracy in re-deployment phase from 81.57% to 95.53%. To complete our analysis, we apply the well-known CASAS project dataset as a reference to conduct a comparison with our collected results which shows a similar pattern. The collected data further is processed to use the level of activity of the solo-resident for a behaviour assessment.