Li[Ni0.8Co0.1Mn0.1]O2 (LNCMO811) is the
most studied cathode material for next-generation
lithium-ion batteries with high energy density. However, available
synthesis methods are time-consuming and complex, restricting their
mass production. A scalable manufacturing process for producing NCM811
hydroxide precursors is vital for commercialization of the material.
In this work, a three-phase slug flow reactor, which has been demonstrated
for its ease of scale-up, better synthetic control, and excellent
uniform mixing, was developed to control the initial stage of the
coprecipitation of NCM811 hydroxide. Furthermore, an equilibrium model
was established to predict the yield and composition of the final
product. The homogeneous slurry from the slug flow system was obtained
and then transferred into a ripening vessel for the necessary ripening
process. Finally, the lithium–nickel–cobalt–manganese
oxide was obtained through the calcination of the slug flow-derived
precursor with lithium hydroxide, having a tap density of 1.3 g cm–3 with a well-layered structure. As-synthesized LNCMO811
shows a high specific capacity of 169.5 mAh g–1 at
a current rate of 0.1C and a long cycling stability of 1000 cycling
with good capacity retention. This demonstration provides a pathway
toward scaling up the cathode synthesis process for large-scale battery
applications.